Product Description
1. Paper Feeding Section:
Experience the pinnacle of sophisticated innovation with our state-of-the-art servo pressure-free extended paper feeding front edge. This cutting-edge design revolutionizes traditional methods by eliminating the need for outdated paper guide rubber rollers and embossing rollers. Cardboard glides with grace to the printing roller, thanks to our advanced front edge vacuum technology. The synchronized power input gear achieves flawless alignment with the vacuum paper guide wheel's outer circle. This ingenious design not only simplifies operations but also extends auxiliary paper feeding time, ensuring seamless adjustments and optimal performance like never before.
Our paper feeding section proudly features the renowned French Martin front edge paper feeding structure. The tilting tabletop elegantly lifts to streamline paper feeding. The design's clever inclination-low at the front and high at the back-minimizes the peril of paper jams and cardboard damage, making it ideal for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers concentrated power, particularly effective for high-strength and heavy cardboards, ensuring impeccable alignment every time. The light-pressure bearing wheel frame design accommodates high cardboard stacks, reducing weight load while boosting bellows speed efficiency.
The revolutionary pressure-free front edge paper feeding system masterfully resolves issues of cardboard damage caused by outdated paper guide rubber rollers. It virtually guarantees the preservation of up to 100% of the cardboard's physical attributes, offering carton manufacturers expansive paper usage choices. By eliminating the traditional roller mechanism, it meticulously safeguards all cardboards during transportation, achieving results that other systems simply cannot.
1. Machine Clutch:
1) Safety takes center stage with our electric control machine clutch. An alarm bell rings continuously during movement, ensuring that operator security is uncompromised at all times.
2) Pneumatic Interlocking Device:
3) Our main motor and fan feature advanced variable frequency motors and controllers, promoting exceptional energy efficiency and the smoothest of starts. Equipped with a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) This system showcases suction-assisted paper feeding, powered by an adjustable 7.5KW fan, adapting air volume based on the cardboard's bend for flawlessly seamless operations.
2) Harnessing the power of robust cylinder-driven paper lifting and dropping, this system ensures swift and efficient handling with every use.
3) Enjoy the ease of one-button electric adjustments for side, front, and rear baffles, offering unparalleled convenience.
4) Equipped with Taiwan's super-resistant front edge paper feeding wheel, renowned for its unmatched durability and wear resistance, delivering consistent performance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, meticulously tailored to meet your unique needs.
6) The intuitive seven-inch computer touch screen control effortlessly displays production volume and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units boast electric and automatic zeroing, ensuring impeccable precision and unmatched ease of operation.
2) For general carton applications, our automatic zeroing device offers two trial prints for pinpoint precision in positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device, stationed in the paper feeding section, effectively eradicates impurities from the cardboard's printed surface, thereby elevating print quality to new heights.
2) With an impressive storage order capacity of up to 999, our system ensures precise and efficient automatic alignment every time.
3) Relish the simplicity of one-key alignment and slot size adjustment, enhancing ease of use and operational efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously crafted outer diameter of this component measures a precise 395mm, extending to 405mm inclusive of the plate's outer diameter, ensuring optimal functionality.
2) Showcasing a masterful finish, the steel pipe's surface is meticulously ground and encased in a robust layer of hard chrome plating, ensuring unparalleled longevity and resistance.
3) Experience flawless and continuous operation with expertly implemented balance correction, ensuring seamless functionality at all times.
4) Engineered with a ratchet fixed plate rolling shaft, this design enhances stability and precision, ensuring impeccable operational performance.
5) Equipped with a versatile full plate hanging slot, accommodating 9mm hanging plate strips effortlessly, this feature offers unmatched ease and adaptability in use.
6) With an electrically controlled foot switch, the loading and unloading of printing plates become a breeze, offering seamless forward and reverse rotation.
2. Printing roller:
1) Featuring a precision-engineered outer diameter of 159mm, this component exemplifies exceptional design and functionality.
2) The steel pipe surface is finely ground and adorned with hard chrome plating, showcasing remarkable durability and a polished aesthetic.
3) Precision balance correction ensures fluid and consistent operation, delivering exceptional results.
4) Manual adjustment of the printing roller's gap dial provides a versatile range of 0-12mm, allowing for precision in printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, crafted with an outer diameter of 99mm from thick-walled steel pipe, features a quick-adjustment paper guide wheel for seamless handling.
2) With an outer diameter of 156mm, the lower roller, constructed from robust thick-walled steel pipe, boasts a ground surface and hard chrome plating for superior durability and performance.
3) Offering manual adjustment, the paper feeding roller's gap dial provides a precision adjustment range of 0-12mm for optimal handling.
4. Steel anilox roller:
1) This roller impresses with an outer diameter of φ213 and offers mesh numbers ranging from 180 to 260, allowing for customizable performance.
2) The expertly ground steel tube, with meticulously pressed and reground mesh, is hard chrome plated, delivering outstanding inking performance.
3) Balance correction is integral, ensuring smooth, uniform inking with consistent dot quality for superior printing results.
4) The anilox roller is equipped with a wedge overrunning clutch, designed for effective ink distribution and thorough cleaning.
5) Manual adjustment of the anilox gap dial offers precise control over the inking process, ensuring optimal outcomes.
5. Rubber roller:
1) Showcasing an outer diameter of φ200mm, the rubber roller is optimized for efficient and effective ink transfer.
2) The roller's steel pipe is skillfully wrapped in wear-resistant rubber and expertly balanced for enduring durability and performance.
3) Specialized grinding in the middle and high areas ensures superior ink transfer, delivering outstanding printing quality.
4) With precisely measured rubber hardness between 60-65 degrees, this roller ensures optimal resilience and performance.
5) The Yunmo motor, equipped with a silent motor, promises quiet and efficient operation for a serene working environment.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, this mechanism ensures unparalleled operational control.
2) Electrically controlled printing phase adjustment with a 360-degree digital interface allows real-time adjustments during operation or when stopped.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, ensuring precise and accurate alignment.
7. Ink circulation:
1) This mechanism, equipped with a pneumatic diaphragm pump, guarantees a stable ink supply and effortless maintenance.
2) An integrated ink filter efficiently removes impurities, ensuring pristine ink quality for exceptional results.
8. Printing phase fixing device:
1) At the heart of precision control, our device features an advanced electromagnetic clutch brake. This innovative technology ensures meticulous operation and superior performance every time.
2) Need a phase adjustment? Our state-of-the-art brake mechanism locks in the machine with unwavering reliability, maintaining the original gear position seamlessly.
9. Oil supply device:
1) Equipped with a sophisticated mechanical oil pump, our system guarantees a consistent oil supply circulation, ensuring uninterrupted, flawless machine operation.
2) Our circulating oil supply system is designed to optimize performance by ensuring even gear inking and maintaining balanced oil levels across all groups.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (excluding die), this meticulously engineered component ensures top-notch performance and reliability.
2) Crafted from robust cast steel, the surface is flawlessly ground and fortified with hard chrome plating, offering unmatched durability.
3) Expertly balanced for optimal adjustment, this feature enhances machine stability during operation, guaranteeing exceptional results consistently.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals to ensure easy operation and swift setup.
5) Designed to accommodate a die height of 25.4mm, offering remarkable versatility and application potential.
6) Capable of cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, adapting seamlessly to diverse operational needs.
2. Rubber pad roller (upper roller)
1) With a robust outer wall dimension of φ388.9mm, this component ensures unwavering support and precision.
2) Made from premium cast steel with a precisely ground surface and hard chrome plating, promising superior longevity and endurance.
3) Balanced for enhanced stability, this component delivers reliable, consistent operations every time.
4) Featuring electric gap adjustment with the die roller, it provides precision control and efficiency that enhance production quality.
5) With a precise pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this component ensures excellent coverage and performance.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, coupled with a floating device, offers automatic line speed compensation, ensuring uniform pad wear and maximizing service life.
2) Our electric repair device significantly enhances the pad reuse rate, allowing each to be repaired up to 3-4 times, boosting efficiency.
3) Equipped with a pneumatic automatic separation device, our die-cutting roller minimizes pad wear, remarkably extending its service life.
4. Plate-free fixture:
1) This multifunctional fixture revolutionizes efficiency by enabling rapid die-cutting interchange without templates for standard boxes.
2) Achieving results akin to thin knife slotting, it significantly reduces production costs and enhances operational efficiency.
3) Equipped with 13 servo motors, this feature allows electronic adjustments of pre-pressure, pressure line, and knife ring size. By simply inputting cardboard dimensions, it enables one-key slotting size adjustments, offering unmatched ease and convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding to achieve outstanding strength and durability.
2. Operating at a six-level precision, this component ensures smooth, quiet operation with a hardness range of HRC55-60, offering long-lasting, low-wear performance that keeps printing color accuracy consistently sharp.
3. Through the incorporation of a cutting-edge keyless connection, specifically an expansion sleeve, among all transmission components (shaft and gear linkages), this trailblazing design eradicates any potential connection gaps. This ensures a seamless and continuous high-speed operation, even under conditions of substantial torque. Experience unprecedented efficiency and reliability with this innovative engineering marvel.
5. Oil Supply Device:
1) Our system boasts a sophisticated mechanical oil pump, which plays a pivotal role in delivering a consistent and dependable oil supply cycle, thus ensuring uninterrupted and flawless machine operation.
2) The cutting-edge circulation oil supply mechanism guarantees uniform lubrication across all gears and maintains optimal oil levels throughout all systems. This not only enhances the longevity but also boosts the efficiency of the machinery, providing superior performance and reliability.
3) By utilizing an advanced closed spray lubrication system, this innovative approach ensures precise transmission accuracy. It significantly extends the lifespan of the machinery, offering a premium solution for maintaining high performance levels over the long term.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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