Product Description
1. Paper Feeding Section:
Dive into cutting-edge innovation with our servo pressure-free extended paper feeding front edge. This ingenious design does away with the conventional paper guide rubber rollers and embossing rollers, allowing cardboard to glide with unparalleled smoothness to the printing roller via front edge vacuum technology. The synchronized power input gear aligns perfectly with the vacuum paper guide wheel's outer circle, streamlining the entire process. This design not only simplifies operations but also extends auxiliary paper feeding time, ensuring seamless adjustments and exceptional performance.
Our paper feeding section is enhanced with the renowned French Martin front edge paper feeding structure. The tilting tabletop effortlessly lifts to ease paper feeding processes. Its innovative design-low at the front and high at the back-effectively minimizes the risk of paper jams and cardboard damage, making it perfect for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers powerful, concentrated air flow, essential for high-strength and heavy cardboards, ensuring impeccable alignment. A delicately crafted light-pressure bearing wheel frame design supports high cardboard stacks, reducing weight load while enhancing the speed efficiency of the bellows.
The groundbreaking pressure-free front edge paper feeding system skillfully overcomes the challenges of cardboard damage caused by traditional paper guide rubber rollers. It nearly guarantees up to 100% retention of the cardboard's physical attributes, offering carton manufacturers a broader range of paper use options. By eliminating the traditional roller mechanism, this system protects all cardboards during transportation, achieving what other systems cannot even aspire to.
1. Machine Clutch:
1) With safety as a top priority, our electric control machine clutch ensures unmatched security. An alarm bell continuously rings during movement, keeping operator safety uncompromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize state-of-the-art variable frequency motors and controllers, ensuring energy efficiency and smooth, reliable starts. Equipped with a motor start protection device, consistency and reliability are inherent features.
2. Front Edge Paper Feeding System:
1) Featuring advanced suction-assisted paper feeding powered by an adjustable 7.5KW fan, this system intuitively adapts air volume based on cardboard bend, facilitating seamless operations.
2) Harnessing the power of robust cylinder-driven paper lifting and dropping, this system ensures rapid and effective handling.
3) Benefit from the convenience of one-button electric adjustments for side, front, and rear baffles, ensuring precision at your fingertips.
4) Equipped with Taiwan's ultra-durable front edge paper feeding wheel, this component offers unparalleled durability and wear resistance.
5) Our adaptable interval paper feeding device allows you to choose between continuous or interval paper feeding, catering to your specific needs.
6) The user-friendly seven-inch computer touch screen control displays production volumes and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units boast electric and automatic zeroing, ensuring precision and effortless operation.
2) Ideal for general carton applications, our automatic zeroing device conducts two trial prints for precise positioning, considerably reducing cardboard waste.
4. Dust Removal Device:
1) Our sophisticated brush dust removal device in the paper feeding section effectively purges impurities from the cardboard's printed surface, elevating print quality to new heights.
2) With a staggering storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Experience the ease of one-key alignment and slot size adjustment, enhancing usability and convenience.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The expertly crafted outer diameter of this component stands at 395mm, and with the plate's outer diameter, it extends to an impressive 405mm, ensuring optimal performance.
2) With a masterfully finished steel pipe surface that is meticulously ground and enveloped in a layer of hard chrome plating, superior longevity and resistance are assured.
3) Experience flawless operation and uninterrupted performance with our expert balance correction, designed to ensure your machinery runs impeccably at all times.
4) Enhance your operational stability and precision with our ratchet fixed plate rolling shaft, meticulously crafted for superior performance.
5) Enjoy unmatched versatility and convenient usage with our full plate hanging slot, perfectly accommodating 9mm hanging plate strips.
6) Simplify the loading and unloading of printing plates with our innovative electrically controlled foot switch, enabling smooth and effortless forward and reverse rotation.
2. Printing roller:
1) Our component features a meticulously designed outer diameter of 159mm, showcasing the pinnacle of precision and design.
2) The surface of the steel pipe is expertly ground and sheathed in hard chrome plating, embodying exceptional durability and a stunning polished finish.
3) With adept balance correction, our system ensures smooth, consistent operation, delivering outstanding results every time.
4) Achieve precision printing with the manual adjustment feature of the printing roller's gap dial, offering an adjustable range from 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller, featuring an outer diameter of 99mm, is expertly crafted from thick-walled steel pipe, complete with a quick-adjustment paper guide wheel for flawless paper handling.
2) The lower roller, with an outer diameter of 156mm, is constructed from robust thick-walled steel pipe, with a finely ground surface and hard chrome plating for enduring performance.
3) Enjoy precise paper feeding with the manual adjustment of the roller's gap dial, offering a refined adjustment range of 0-12mm.
4. Steel anilox roller
1) This roller boasts an impressive outer diameter of φ213, with mesh options of 180, 200, 220, 240, and 260 for tailored performance.
2) The expertly ground steel tube surface, with precisely pressed mesh followed by grinding and hard chrome plating, ensures superior inking performance.
3) Consistent, premium printing quality is guaranteed with our balance correction, ensuring smooth, uniform inking and impeccable dots.
4) Our anilox roller features a wedge overrunning clutch, engineered for even ink distribution and effective cleaning.
5) Achieve precise inking control with the manual adjustment feature of the anilox gap dial.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for highly efficient ink transfer.
2) Wrapped with wear-resistant rubber and expertly balanced, the roller's steel pipe is designed for maximum durability.
3) Achieve superior ink transfer and outstanding printing results with specialized grinding in the middle and high areas of the roller.
4) Experience optimal performance with precisely measured rubber hardness between 60-65 degrees, ensuring resilience in every application.
5) The Yunmo motor, equipped with a silent motor, provides quiet, efficient operation, enhancing your workspace's tranquility.
6. Phase adjustment mechanism:
1) With a sophisticated planetary gear business structure, this mechanism ensures precise operational control for your needs.
2) Our printing phase adjustment is electronically controlled via a comprehensive 360-degree digital interface, allowing real-time adjustments whether in motion or at rest.
3) Experience precise alignment with our electric lateral position adjustment, offering a fine-tuning range of ±10mm.
7. Ink circulation
1) Our ink circulation system, equipped with a pneumatic diaphragm pump, guarantees a stable ink supply and effortless maintenance.
2) Featuring a built-in ink filter, our system efficiently removes impurities, maintaining the pristine quality of your ink.
8. Printing Phase Fixing Device:
1) This advanced device integrates an electromagnetic clutch brake system, masterfully engineered to deliver unparalleled precision during operational activities.
2) In scenarios requiring phase adjustments, the brake mechanism locks the machine securely, preserving the original gear alignment with extraordinary and unmatched reliability.
9. Oil Supply Device:
1) Featuring a state-of-the-art mechanical oil pump, this device continuously provides a steady circulation of oil, ensuring the machinery operates with seamless and uninterrupted efficiency.
2) The innovative circulating oil supply system expertly guarantees consistent inking of gears, while maintaining balanced oil levels across all units, thereby optimizing the machine's performance to the peak.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an exceptional outer diameter of φ360mm (exclusive of die), this meticulously engineered component promises peak operational performance.
2) Built from premium cast steel, the surface is skillfully ground and reinforced with hard chrome plating, ensuring unmatched durability and resilience over time.
3) Designed with expert precision, the balanced adjustments enhance operational stability, guaranteeing consistent and reliable results.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating effortless operation and setup.
5) Engineered to support a die height of 25.4mm, this feature offers remarkable versatility for varied applications.
6) Capable of efficiently cutting dies with a thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to a diverse range of needs.
2. Rubber Pad Roller (Upper Roller)
1) The substantial outer wall dimension of φ388.9mm ensures robust support, providing precision and stability.
2) Crafted from superior-quality cast steel with a ground surface and hard chrome plating, guaranteeing extended longevity and performance.
3) With meticulous balancing adjustments, it offers enhanced stability, delivering operations that are consistently reliable and precise.
4) The electric gap adjustment with the die roller facilitates precision control and operational efficiency, ensuring optimal output.
5) The pad's thickness is an exact 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and effectiveness.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, complemented by a sophisticated floating device, ensures automatic compensation for line speed, thus promoting uniform wear of the die-cutting pad and significantly extending its service longevity.
2) An advanced electric repair device remarkably enhances the reuse rate of pads, allowing each to be effectively repaired 3-4 times, thereby maximizing efficiency and sustainability.
3) The pneumatic automatic separation device of the die-cutting roller is ingeniously designed to notably reduce pad wear, greatly prolonging its service life.
4. Plate-Free Fixture:
1) This versatile and multifunctional fixture significantly speeds up the die-cutting interchange process by eliminating the need for templates for standard boxes, thus streamlining operations.
2) Achieves results comparable to thin knife slotting, dramatically reducing production costs and enhancing efficiency.
3) Equipped with an impressive 13 servo motors, this feature enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By inputting the cardboard's dimensions, it effortlessly facilitates one-key slotting size adjustments, emphasizing ease and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding processes, endowing it with exceptional strength and durability.
2. Engineered to a six-level precision, this component operates with remarkable smoothness and quietness, with hardness levels ranging from HRC55-60, ensuring long-lasting, low-wear performance that maintains the accuracy of printing colors over time.
3. Revolutionizing connectivity, our Electric Ink Printing Machinery incorporates a keyless connection through an advanced expansion sleeve. This state-of-the-art design ensures that all transmission components-whether shafts or gears-are seamlessly and securely linked. By eliminating connection gaps, this innovative machine offers flawless, high-speed performance, even under conditions of large torque, achieving unparalleled efficiency.
5. Sophisticated Oil Supply Device:
1) At the heart of the system lies a highly reliable mechanical oil pump, pioneering a steady and consistent oil supply cycle. This ensures the equipment functions smoothly, minimizing downtime and maximizing productivity.
2) The advanced circulation oil supply mechanism is engineered to deliver uniform lubrication across all gear components. This remarkable feature not only balances oil levels throughout the system but also significantly enhances the machine's durability and operational efficiency.
3) Utilizing a closed spray lubrication system, this cutting-edge approach ensures precise and accurate transmission, preserving the machinery's integrity. It also plays a crucial role in extending the lifespan of the equipment, making it a valuable asset for your operations.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}