Product Description
1. Paper Feeding Section:
Delight in the pinnacle of efficiency with our advanced servo pressure-free extended paper feeding front edge. This state-of-the-art design revolutionizes the traditional approach by eliminating the need for cumbersome paper guide rubber rollers and embossing rollers. Experience unparalleled ease as cardboard transitions smoothly to the printing roller, propelled by front edge vacuum technology. The synchronized power input gear deftly aligns with the vacuum paper guide wheel's outer circle, streamlining operations and prolonging auxiliary paper feeding time. Achieve seamless adjustments and outstanding performance with this transformative design.
Our paper feeding section is distinguished by the renowned French Martin front edge paper feeding structure, a hallmark of innovation. The tilting tabletop elevates effortlessly, optimizing paper feeding processes. Ingeniously crafted with a low front and high back, this design significantly mitigates paper jams and cardboard damage. It excels with single and curved corrugated cardboard, while the Martin bellows' snail-type suction blower channels concentrated power, perfectly aligning high-strength and heavy cardboards. The light-pressure bearing wheel frame design adeptly supports high cardboard stacks, diminishing weight load and boosting bellows speed efficiency.
Embrace groundbreaking technology with our pressure-free front edge paper feeding system, an unrivaled solution tackling cardboard damage caused by traditional paper guide rubber rollers. It ensures nearly 100% preservation of cardboard's physical properties, offering carton manufacturers expansive choices in paper selection. By eliminating the antiquated roller mechanism, it provides unparalleled protection for all cardboards during transit, achieving feats unmatched by alternative systems.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety, featuring a continuous alarm bell during movement to guarantee unwavering operator security.
2) Pneumatic Interlocking Device:
3) Harnessing cutting-edge technology, our main motor and fan incorporate advanced variable frequency motors and controllers, fostering energy efficiency and smooth operational starts. With a motor start protection device in place, reliability is unequivocally ensured.
2. Front Edge Paper Feeding System:
1) Our system boasts suction-assisted paper feeding with an adjustable 7.5KW fan, seamlessly modifying air volume based on cardboard bend for flawless operations.
2) Experience rapid and efficient handling with our dynamic cylinder-driven paper lifting and dropping mechanism.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, enhancing operational convenience.
4) Crafted with precision, Taiwan's super-resistant front edge paper feeding wheel offers unmatched durability and outstanding wear resistance.
5) Our versatile interval paper feeding device caters to your preferences, providing options for continuous or interval paper feeding.
6) The intuitive seven-inch computer touch screen control elevates operational efficiency, displaying production volume and counting alerts for enhanced management.
3. Automatic Zeroing Device:
1) Both our paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and user-friendliness.
2) Tailored for general carton applications, our automatic zeroing device offers two trial prints for exact positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section meticulously eradicates impurities from the cardboard's printed surface, significantly enhancing print quality.
2) Boasting a storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Simplify your operations with one-key alignment and slot size adjustment, offering unparalleled ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component's precision-engineered outer diameter measures an impressive 395mm, and including the plate's outer diameter, it extends to 405mm, ensuring optimal functionality and performance.
2) The steel pipe features a masterfully finished surface, meticulously ground and encased in a robust layer of hard chrome plating, ensuring superior longevity and unmatched resistance.
3) The sophisticated expert balance correction system is meticulously implemented to guarantee seamless and uninterrupted operation at all times, delivering flawless performance and reliability.
4) Ingeniously designed with a ratchet fixed plate rolling shaft, this mechanism ensures unparalleled stability and precision in every operation.
5) Equipped with a comprehensive full plate hanging slot, perfectly engineered to accommodate 9mm hanging plate strips, this feature offers remarkable versatility and effortless usability.
6) Experience the effortless loading and unloading of printing plates with our electrically controlled foot switch, providing smooth forward and reverse rotation for maximum convenience.
2. Printing roller:
1) The component features an outer diameter of 159mm, a testament to the precision in its design and exceptional functionality.
2) The steel pipe's surface is finely ground and enveloped in hard chrome plating, epitomizing robust durability and offering a polished, striking finish.
3) Expertly performed balance correction ensures smooth, consistent operation, delivering exceptional printing results.
4) Offers the convenience of manual adjustment for the printing roller's gap dial, with a versatile adjustment range of 0-12mm, ensuring precision in every print.
3. Upper and lower rollers for paper feeding:
1) Heralding an outer diameter of 99mm, the upper roller is crafted from thick-walled steel pipe and equipped with a quick-adjustment paper guide wheel, ensuring seamless paper handling.
2) With an outer diameter of 156mm, the lower roller is constructed from robust thick-walled steel pipe, with a meticulously ground surface and hard chrome plating for unparalleled durability and performance.
3) Precision is at your fingertips with the manual adjustment of the paper feeding roller's gap dial, offering an exact adjustment range of 0-12mm.
4. Steel anilox roller
1) The roller boasts an impressive outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, providing customizable performance for your specific needs.
2) The steel tube's surface is expertly ground, with precision-pressed mesh, followed by additional grinding and hard chrome plating, ensuring exceptional inking performance.
3) Balance correction is meticulously executed, ensuring smooth, uniform inking with consistent dots for outstanding, premium printing quality.
4) The anilox roller is equipped with a wedge overrunning clutch, ingeniously designed to evenly distribute and effectively clean ink.
5) Allows for manual adjustment of the anilox gap dial, providing precise control over your inking process.
5. Rubber roller:
1) Featuring an outer diameter of φ200mm, this rubber roller is optimized for efficient ink transfer, ensuring superior performance.
2) The roller's steel pipe is expertly wrapped with wear-resistant rubber, balanced to provide maximum durability and longevity.
3) With specialized grinding in the middle and high areas, this roller guarantees superior ink transfer, delivering outstanding printing results.
4) The rubber hardness is precisely calibrated between 60-65 degrees, delivering optimal resilience and peak performance.
5) The Yunmo motor incorporates a silent motor, ensuring quiet and efficient operation, enhancing the overall user experience.
6. Phase adjustment mechanism:
1) Boasting a sophisticated planetary gear business structure, this mechanism ensures precise operational control for flawless performance.
2) The printing phase adjustment is electrically controlled with a comprehensive 360-degree digital interface, allowing for precise adjustments both during operation and when at rest.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, ensuring precise alignment and exceptional accuracy.
7. Ink circulation
1) Equipped with a state-of-the-art pneumatic diaphragm pump, this mechanism guarantees a stable ink supply while offering effortless maintenance.
2) An integrated ink filter efficiently removes impurities, ensuring pristine ink quality and maintaining the excellence of your prints.
8. Printing Phase Fixing Device:
1) Experience the epitome of precision with our electromagnetic clutch brake system. This device facilitates immaculate control during the operation of our Electric Ink Printing Machinery for Corrugated Cartons, ensuring your printing process is smooth and seamless.
2) Our brake mechanism is your assurance of reliability. It secures the machine steadfastly when phase adjustments are required, maintaining the initial gear position flawlessly, allowing for unrivaled precision and trustworthiness in your printing tasks.
9. Oil Supply Device:
1) Our mechanical oil pump guarantees a consistent and uninterrupted flow of oil, orchestrating a flawless operation of the machine that stands second to none.
2) This ingenious circulating oil supply system ensures an even inking of gears and maintains balanced oil levels across all components, significantly optimizing performance and efficiency.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered roller delivers optimal performance and unparalleled craftsmanship.
2) Crafted from robust cast steel, its surface is meticulously ground and fortified with a hard chrome plating, promising long-lasting durability and exceptional resilience.
3) Expert craftsmanship ensures balanced adjustments for enhanced stability, delivering unerring and consistent results during every operation.
4) Die fixing screw holes are strategically spaced at 50mm*50mm intervals, providing effortless operation and seamless setup.
5) Designed to accommodate a die height of 25.4mm, this feature offers remarkable versatility across various applications.
6) Capable of handling a die-cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, our system adapts effortlessly to diverse requirements.
2. Rubber Pad Roller (Upper Roller)
1) Boasting an outer wall dimension of φ388.9mm, this roller ensures robust support and impeccable precision, standing as a testament to superior engineering.
2) Constructed from premium cast steel and featuring a meticulously ground surface with hard chrome plating, this roller promises exceptional longevity and performance.
3) Balanced adjustments further enhance stability, delivering operations that are consistently reliable and precise.
4) Features an electric gap adjustment with the die roller, ensuring precision control and efficiency, making it an indispensable component in your production line.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this roller ensures excellent coverage and optimal performance.
3. Transverse Movement and Repair Device:
1) The ingenious mechanical transverse movement of 40mm, paired with a floating device, allows for automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) An advanced electric repair device significantly increases pad reuse rates, allowing each to be repaired 3-4 times, thus maximizing efficiency and sustainability.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear remarkably, thus prolonging its service life beyond expectations.
4. Plate-Free Fixture:
1) This multifunctional fixture revolutionizes die-cutting interchange by eliminating the need for templates for standard boxes, streamlining the production process efficiently.
2) Achieving results comparable to thin knife slotting, this innovative feature significantly reduces production costs, optimizing your operational budget.
3) Equipped with 13 cutting-edge servo motors, this feature allows electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it facilitates one-key slotting size adjustments, emphasizing ease and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, our gear is expertly tempered, ground, and nitrided, offering unmatched strength and durability.
2. With six-level precision, this component operates smoothly and quietly, with hardness ranging from HRC55-60, delivering long-lasting, low-wear performance that sustains printing color accuracy over time.
3. At the heart of our pioneering design lies the integration of a keyless connection, utilizing an expansion sleeve strategy for all transmission parts, including shafts and gear connections. This cutting-edge approach eliminates any connection gaps, paving the way for flawless, high-speed operations even under the significant pressure of large torque conditions.
5. State-of-the-Art Oil Supply Device:
1) Equipped with a robust mechanical oil pump, this system ensures a dependable oil supply cycle, guaranteeing uninterrupted and smooth operation for enhanced performance.
2) Our sophisticated circulation oil supply mechanism is crafted to deliver uniform gear lubrication, maintaining an optimal balance of oil levels across all groups. This not only promotes longevity but also enhances the efficiency of the machinery.
3) By implementing a closed spray lubrication system, we ensure unparalleled transmission accuracy, significantly extending the machinery's lifespan and reliability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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