Product Description
1. Paper Feeding Section:
Immerse yourself in the pinnacle of technological advancement with our servo pressure-free extended paper feeding front edge. This avant-garde design does away with the conventional paper guide rubber rollers and embossing rollers. Cardboard flows seamlessly to the printing roller via pioneering front edge vacuum technology. The meticulously synchronized power input gear aligns flawlessly with the vacuum paper guide wheel's outer circle. This brilliant design not only simplifies operations but also extends auxiliary paper feeding time, ensuring effortless adjustments and peak performance.
Our paper feeding section features the esteemed French Martin front edge paper feeding structure. The elegantly tilting tabletop lifts effortlessly for seamless paper feeding. Its ingenious design - low at the front, high at the back - minimizes paper jams and potential cardboard damage. Perfectly crafted for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers focused power, especially potent for high-strength and heavy cardboards, ensuring flawless alignment. The light-pressure bearing wheel frame design supports towering cardboard stacks, reducing load and enhancing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system triumphantly resolves the issue of cardboard damage from paper guide rubber rollers. It ensures up to 100% preservation of cardboard's physical properties, presenting carton manufacturers with vast choices in paper use. By abolishing the traditional roller mechanism, it offers unparalleled protection to all cardboards during transit, achieving feats that other systems simply cannot.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch features a continuous alarm bell during movement, ensuring operator safety is uncompromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize cutting-edge variable frequency motors and controllers, fostering energy efficiency and seamless start-ups. With a motor start protection device, reliability remains steadfast.
2. Front Edge Paper Feeding System:
1) Featuring a sophisticated suction-assisted paper feeding system with a versatile 7.5KW fan, it adjusts air volume based on cardboard bend for smooth, uninterrupted operations.
2) Employing powerful cylinder-driven paper lifting and dropping, this system ensures rapid and efficient handling, adapting to your workflow.
3) Enjoy streamlined operations with one-button electric adjustments for side, front, and rear baffles, transforming your workflow.
4) Outfitted with Taiwan's ultra-durable front edge paper feeding wheel, this apparatus offers exceptional longevity and wear resistance.
5) Whether choosing continuous or interval paper feeding, our adaptable interval paper feeding device accommodates all your specific needs.
6) The user-friendly seven-inch computer touch screen control provides real-time production volume and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units integrate electric and automatic zeroing, ensuring precision and simplicity.
2) For general carton applications, our automatic zeroing device executes two trial prints for precision positioning, substantially minimizing cardboard waste.
4. Dust Removal Device:
1) Our efficient brush dust removal device in the paper feeding section effectively clears impurities from the cardboard's printed surface, elevating the print's quality.
2) With a remarkable storage order capacity of up to 999, our system promises precise and efficient automatic alignment.
3) Experience the ease of one-key alignment and slot size adjustment, making operations effortlessly user-friendly.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component boasts a precision-crafted outer diameter of 395mm, extending to 405mm when including the plate's outer diameter, for optimal functionality.
2) This masterpiece features a steel pipe surface that is meticulously ground and encased in a robust hard chrome plating, ensuring superior longevity and resistance.
3) Our cutting-edge balance correction technique is meticulously implemented, ensuring the machinery operates with seamless precision and uninterrupted efficiency at all times.
4) The machine includes a state-of-the-art ratchet fixed plate rolling shaft, expertly designed to elevate stability and precision, enhancing the operational excellence.
5) It features a superbly engineered full plate hanging slot, perfectly customized for 9mm hanging plate strips, offering remarkable versatility and effortless usability.
6) Experience the effortless loading and unloading of printing plates with the advanced electrically controlled foot switch, facilitating smooth forward and reverse rotations with ease.
2. Printing roller:
1) This component is crafted with an impressive outer diameter of 159mm, showcasing unparalleled precision in both design and functionality.
2) The steel pipe's surface exudes durability and sophistication, with fine grinding and hard chrome plating providing a polished, enduring finish.
3) Expertly executed balance correction facilitates smooth, consistent operation, ensuring exceptional printing results every time.
4) The printing roller gap dial offers manual adjustment, providing a versatile adjustment range from 0-12mm, enabling precision printing tailored to your needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is masterfully constructed from thick-walled steel pipe and includes a quick-adjustment paper guide wheel, ensuring seamless paper handling.
2) Featuring a substantial outer diameter of 156mm, the lower roller is crafted from thick-walled steel pipe, with a meticulously ground surface and hard chrome plating, assuring durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a precise adjustment range from 0-12mm to meet all precision needs.
4. Steel anilox roller
1) This roller features an impressive outer diameter of φ213, with available mesh numbers of 180, 200, 220, 240, and 260, providing customizable performance to suit various inking requirements.
2) With expertly ground steel tubing and precisely pressed mesh, followed by another grinding and hard chrome plating, this roller ensures exceptional inking performance.
3) Our balance correction guarantees smooth, uniform inking with consistently perfect dots, delivering premium printing quality.
4) The anilox roller is equipped with a wedge overrunning clutch, designed to ensure even distribution and effective cleaning of ink.
5) Enjoy manual adjustment of the anilox gap dial, enabling precise control over the inking process for optimal print results.
5. Rubber roller:
1) The rubber roller is engineered with an impressive outer diameter of φ200mm, optimized for efficient and effective ink transfer.
2) The roller's steel pipe is skillfully wrapped in wear-resistant rubber and expertly balanced, maximizing its durability and performance.
3) Specialized grinding in the mid and high areas ensures superior ink transfer and outstanding printing results, setting a new standard in quality.
4) With precisely measured rubber hardness between 60-65 degrees, this roller ensures optimal resilience and unparalleled performance.
5) The Yunmo motor operates with a silent motor, providing quiet yet efficient operation, enhancing the working environment.
6. Phase adjustment mechanism:
1) The mechanism features a sophisticated planetary gear structure, ensuring precise and controlled operations for superior results.
2) The printing phase adjustment is managed electronically with a 360-degree digital interface, allowing for adjustments both during operation and when stopped.
3) Enjoy electric lateral position adjustment with a fine-tuning range of ±10mm, enabling precise alignment for flawless printing.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, this mechanism ensures stable ink supply and effortless maintenance for consistent operation.
2) An efficient ink filter is incorporated, effectively removing impurities and ensuring pristine ink quality for superior prints.
8. Printing Phase Fixing Device:
1) This sophisticated device is equipped with an electromagnetic clutch brake meticulously engineered for precision control. It ensures seamless operation with impeccable accuracy, enhancing performance at every stage.
2) In instances requiring phase adjustments, the brake mechanism secures the machine with unmatched reliability, maintaining the original gear position to prevent deviations, thus guaranteeing precision.
9. Oil Supply Device:
1) The advanced mechanical oil pump delivers a consistent oil flow, effectively ensuring seamless and smooth machine functionality, minimizing interruptions and enhancing productivity.
2) This state-of-the-art circulating oil supply system guarantees even inking of gears and maintains balanced oil levels across all groups, optimizing overall performance and prolonging machinery life.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component is designed to deliver impeccable performance and reliability.
2) Crafted from robust cast steel, its surface is expertly ground and fortified with a durable hard chrome plating, ensuring long-lasting performance under rigorous conditions.
3) This component is expertly balanced for seamless adjustments, providing enhanced stability, and ensuring consistent, high-quality results during operation.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating effortless setup and operation for increased efficiency.
5) Accommodates a die height of 25.4mm, offering versatility and adaptability across various applications, meeting diverse customer needs effortlessly.
6) Capable of handling die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts to diverse requirements seamlessly.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall dimension of φ388.9mm ensures robust support and precision, enhancing the integrity and accuracy of operations.
2) Made from premium cast steel with a ground surface and hard chrome plating, this component promises extended longevity and superior performance.
3) It features balanced adjustments that enhance stability and ensure consistent and reliable operations, maximizing output efficiency.
4) Features an electric gap adjustment with the die roller, providing precise control and efficiency, optimizing the overall operational workflow.
5) The pad, with a precise thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, ensures excellent coverage and operational superiority.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, coupled with a floating device, allows for automatic compensation for line speed, ensuring uniform die-cutting pad wear and extending service life significantly.
2) An advanced electric repair device significantly increases the reuse rate of pads, allowing each to be repaired 3-4 times, thereby maximizing efficiency and reducing waste.
3) The innovative pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life and reducing maintenance needs.
4. Plate-Free Fixture:
1) This multifunctional fixture streamlines the process by allowing rapid die-cutting interchange without the need for templates for standard boxes, boosting efficiency and speed.
2) Achieves results comparable to thin knife slotting while drastically reducing production costs, offering a cost-effective solution for businesses.
3) Equipped with 13 servo motors, this feature enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. Inputting the cardboard's dimensions allows for one-key slotting size adjustments, emphasizing ease and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for exceptional strength and durability, designed to withstand demanding conditions.
2. With six-level precision, this component operates smoothly and quietly, ensuring hardness ranging from HRC55-60. It offers long-lasting, low-wear performance that maintains printing color accuracy over extended periods, ensuring vibrant and consistent results.
3. The integration of a keyless connection, utilizing an advanced expansion sleeve, between all transmission components such as shafts and gears, represents a groundbreaking design. This innovation completely eradicates connection gaps, ensuring seamless and consistent high-speed operation even under conditions of substantial torque. Such a feature guarantees unparalleled reliability and performance, setting a new standard for machinery efficiency.
5. Oil Supply Device: The epitome of lubrication excellence.
1) At the heart of the system lies a meticulously engineered mechanical oil pump, which orchestrates a dependable and consistent oil supply cycle. This mechanism ensures uninterrupted, seamless operation, giving you the peace of mind that your machinery is functioning at peak performance.
2) The circulation oil supply mechanism is a masterclass in efficiency, ensuring each gear is uniformly lubricated. This not only maintains perfectly balanced oil levels across all groups but also significantly enhances the longevity and operational efficiency of the equipment, making it an investment in durability.
3) By adopting a closed spray lubrication system, this advanced method not only assures precision in transmission but also significantly extends the lifespan of the machinery. Enjoy remarkable accuracy and an enhanced machinery lifecycle with this sophisticated lubrication approach.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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