Product Description
1. Paper Feeding Section:
Elevate your printing experience with our advanced servo pressure-free extended paper feeding front edge. Dive into the future with this state-of-the-art design that eliminates the reliance on traditional paper guide rubber rollers and embossing rollers. Witness cardboard glide effortlessly to the printing roller through our pioneering front edge vacuum technology. The synchronized power input gear seamlessly integrates with the vacuum paper guide wheel's outer circumference. This streamlined design simplifies operations and extends auxiliary paper feeding time, ensuring smooth adjustments for peak operational performance.
Our paper feeding section features the renowned French Martin front edge paper feeding structure. Enjoy the convenience of a tilting tabletop that effortlessly lifts for seamless paper feeding. Ingeniously crafted, the design's low front and high back configuration minimizes paper jams and protects cardboard integrity. Ideal for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power, effectively handling high-strength and heavy cardboards for impeccable alignment. Its light-pressure bearing wheel frame design supports towering cardboard stacks, reducing weight burdens and optimizing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system triumphs over cardboard damage issues caused by paper guide rubber rollers. It virtually ensures the preservation of cardboard's physical attributes, offering carton manufacturers diverse paper choices. By phasing out the conventional roller mechanism, it safeguards all cardboards during transit, achieving what other systems can only aspire to.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety above all. An alarm bell rings continuously during machine movement, ensuring operator security remains uncompromised and at the forefront.
2) Pneumatic Interlocking Device:
3) Our main motor and fan are equipped with cutting-edge variable frequency motors and controllers, heralding energy-efficient and smooth start capabilities. With an integrated motor start protection device, reliability and performance are assured.
2. Front Edge Paper Feeding System:
1) Our system showcases suction-assisted paper feeding with a robust adjustable 7.5KW fan, fine-tuning air volume to complement cardboard bend, ensuring seamless operations.
2) Harness the power of cylinder-driven paper lifting and dropping for rapid and efficient handling.
3) Revel in the convenience of one-button electric adjustments for side, front, and rear baffles, making every task effortless.
4) Armed with Taiwan's super-resistant front edge paper feeding wheel, experience unparalleled durability and wear resistance.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device, expertly tailored to meet your specific needs.
6) Our intuitive seven-inch computer touch screen control offers a clear display of production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and ease in every operation.
2) For general carton applications, our automatic zeroing device offers two trial prints to guarantee exact positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our integrated brush dust removal device within the paper feeding section actively eradicates impurities from the cardboard's printed surface, elevating print quality to new heights.
2) With an impressive storage order capacity of up to 999, our system delivers precise and efficient automatic alignment.
3) Embrace the simplicity of one-key alignment and slot size adjustment, significantly enhancing ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) With a precision-crafted outer diameter of 395mm, and extending to 405mm inclusive of the plate's outer diameter, this component ensures optimal functionality for your printing needs.
2) Showcasing an exquisite finish, the steel pipe's surface is meticulously ground and coated in a robust layer of hard chrome plating, ensuring superior longevity and exceptional resistance.
3) With our advanced expert balance correction, you can ensure seamless and uninterrupted operation around the clock, enhancing productivity and minimizing downtime.
4) Experience enhanced stability and precision with our state-of-the-art ratchet fixed plate rolling shaft, specifically designed for optimal operational performance.
5) Discover unparalleled versatility and ease of use with our full plate hanging slot, meticulously crafted to accommodate 9mm hanging plate strips for your convenience.
6) The loading and unloading of printing plates are transformed into an effortless task with our electrically controlled foot switch, offering smooth and efficient forward and reverse rotation.
2. Printing roller:
1) Our component, with its impressive outer diameter of 159mm, is the epitome of precision engineering and superior design.
2) The steel pipe's surface is not only finely ground but also sheathed in hard chrome plating, symbolizing both durability and a polished, sophisticated finish.
3) Balance correction is conducted with expertise, facilitating smooth and consistent operation to deliver exceptional printing results every time.
4) Benefit from manual adjustment of the printing roller's gap dial, with a versatile adjustment range from 0-12mm, ensuring precision in every print.
3. Upper and lower rollers for paper feeding:
1) The upper roller, boasting an outer diameter of 99mm, is crafted from thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless paper handling.
2) The lower roller, with its robust outer diameter of 156mm, combines thick-walled steel pipe construction, a ground surface, and hard chrome plating for unmatched durability and performance.
3) Enjoy the convenience of manual adjustment of the paper feeding roller's gap dial, offering a precise adjustment range of 0-12mm for tailored paper handling.
4. Steel anilox roller
1) This roller excels with an outer diameter of φ213 and offers mesh numbers in 180, 200, 220, 240, and 260, providing customizable performance to meet your unique needs.
2) The steel tube's surface is expertly ground, with mesh precisely pressed, then ground again and hard chrome plated, ensuring exceptional inking performance beyond compare.
3) Benefit from balance correction that ensures smooth, uniform inking with consistent dots, elevating your printing quality to premium levels.
4) The anilox roller is equipped with a wedge overrunning clutch, designed to evenly distribute and clean ink, guaranteeing optimal results with every print.
5) Achieve precise control over the inking process with the manual adjustment of the anilox gap dial, providing flexibility and accuracy.
5. Rubber roller:
1) Our rubber roller, with an outer diameter of φ200mm, is expertly optimized for efficient ink transfer, ensuring top-notch printing performance.
2) The roller's steel pipe is masterfully wrapped with wear-resistant rubber and balanced for maximum durability, promising longevity and consistent results.
3) With specialized grinding in the middle and high areas, this roller guarantees superior ink transfer, resulting in outstanding printing output every time.
4) Experience optimal resilience and performance with rubber hardness precisely measured between 60-65 degrees, crafted for excellence.
5) The Yunmo motor, equipped with a silent motor, delivers a tranquil yet efficient operation, enhancing the printing environment.
6. Phase adjustment mechanism:
1) Discover precision operational control with our sophisticated planetary gear business structure, engineered for excellence.
2) Enjoy the convenience of electrically controlled printing phase adjustment, with a 360-degree digital interface, allowing seamless adjustments both during operation and when paused.
3) Experience fine-tuning precision with electric lateral position adjustment, offering a range of ±10mm for perfect alignment every time.
7. Ink circulation
1) Our mechanism, equipped with a pneumatic diaphragm pump, guarantees a stable ink supply and effortless maintenance, enhancing operational efficiency.
2) An integrated ink filter effectively removes impurities, ensuring pristine ink quality for flawless prints.
8. Printing Phase Fixing Device:
1) Featuring an advanced electromagnetic clutch brake, this device is crafted for unparalleled precision control during operation, ensuring seamless transition phases.
2) With its innovative brake mechanism, the machine is securely anchored when phase adjustments are required, preserving the original gear position with unrivaled reliability.
9. Oil Supply Device:
1) This mechanical oil pump guarantees a steady circulation of oil, promoting uninterrupted and flawless machine functionality.
2) The efficient circulating oil supply system not only ensures comprehensive inking of gears but also maintains balanced oil levels across all components, enhancing overall performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (excluding die), this meticulously engineered component delivers superior performance.
2) Crafted from resilient cast steel, its surface is expertly ground and reinforced with hard chrome plating, ensuring exceptional durability.
3) Precision-balanced for optimal adjustment, this feature enhances operational stability, delivering consistent, high-quality results.
4) Strategically positioned die fixing screw holes at 50mm*50mm intervals facilitate ease of operation and setup.
5) Designed to support a die height of 25.4mm, this component offers remarkable versatility in application.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts effortlessly to diverse requirements.
2. Rubber Pad Roller (Upper Roller)
1) With an outer wall dimension of φ388.9mm, this component ensures robust support and precision accuracy.
2) Constructed from premium cast steel, its ground surface and hard chrome plating promise extended longevity and reliable performance.
3) Precision-balanced adjustments enhance stability, providing reliable and consistent operations every time.
4) Featuring electric gap adjustment with the die roller, this aspect guarantees precision control and operational efficiency.
5) The pad's precise 8mm thickness, accompanied by an outer diameter of φ404.9mm and a width of 250mm, ensures comprehensive and efficient coverage.
3. Transverse Movement and Repair Device:
1) With a mechanical transverse movement of 40mm, complemented by a floating device, this feature allows automatic line speed compensation, ensuring uniform die-cutting pad wear and maximizing service life.
2) The electric repair device significantly boosts pad reuse rates, allowing each to be efficiently repaired 3-4 times, optimizing productivity.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life.
4. Plate-Free Fixture:
1) This versatile fixture allows for swift die-cutting interchange without templates for standard boxes, streamlining processes efficiently.
2) Achieving results akin to thin knife slotting, it significantly reduces production costs, enhancing economic efficiency.
3) Equipped with 13 servo motors, this feature enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. By inputting cardboard dimensions, it allows one-key slotting size adjustments, underscoring user-friendliness and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided, offering exceptional strength and long-lasting durability.
2. Engineered for six-level precision, this gear operates smoothly and quietly, with hardness ranging from HRC55-60, delivering long-lasting performance while maintaining printing color accuracy over time.
3. Revolutionizing efficiency, this cutting-edge design integrates a keyless connection, or expansion sleeve, seamlessly bonding all transmission parts, such as shafts and gears. This pioneering approach eradicates connection gaps, allowing for smooth, uninterrupted high-speed operation even under demanding large torque conditions.
5. Enhanced Oil Supply Device:
1) At the heart of our system is a robust mechanical oil pump, delivering a reliable and continuous oil supply cycle. This ensures our machinery operates seamlessly, maintaining peak performance at all times.
2) The advanced circulation oil supply mechanism is designed to provide uniform lubrication across all gears. This innovative feature not only maintains balanced oil levels throughout all groups but also significantly enhances both the durability and operational efficiency of the equipment.
3) By adopting a state-of-the-art closed spray lubrication system, we ensure absolute transmission accuracy. This sophisticated method prolongs machinery life and delivers precise performance, catering to the needs of high-demand environments.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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