Product Description
1. Paper Feeding Section:
Unleash the power of modern innovation with our servo pressure-free extended paper feeding front edge. This pioneering design eliminates traditional paper guide rubber rollers and embossing rollers. Enjoy the effortless glide of cardboard to the printing roller, thanks to cutting-edge front edge vacuum technology. The synchronized power input gear aligns flawlessly with the outer circle of the vacuum paper guide wheel. This state-of-the-art design streamlines operations and significantly extends auxiliary paper feeding time, ensuring hassle-free adjustments and peak performance.
Our paper feeding section is renowned for its state-of-the-art French Martin front edge paper feeding structure. With a tilting tabletop that seamlessly elevates for paper feeding, its intuitive design-lower at the front, higher at the back-minimizes paper jams and damage. Perfectly accommodating single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power, crucial for high-strength and heavy cardboards, ensuring exceptional alignment. A sophisticated light-pressure bearing wheel frame supports high cardboard stacks, reducing load and optimizing bellows speed efficiency.
Our revolutionary pressure-free front edge paper feeding system brilliantly addresses cardboard damage issues caused by traditional paper guide rubber rollers. It preserves up to 100% of the cardboard's physical attributes, offering carton manufacturers expansive paper choices. By eliminating the conventional roller mechanism, it safeguards all cardboards during transport, achieving unparalleled preservation that other systems cannot.
1. Machine Clutch:
1) Safety takes center stage with our electric control machine clutch, where an alarm bell rings continuously during movement, ensuring the operator's security remains uncompromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan feature advanced variable frequency motors and controllers, optimizing energy efficiency and guaranteeing smooth starts. The inclusion of a motor start protection device enhances reliability.
2. Front Edge Paper Feeding System:
1) Equipped with a suction-assisted paper feeding system and an adjustable 7.5KW fan, this system tailors air volume to cardboard bend, delivering seamless operation.
2) Utilizing powerful cylinder-driven paper lifting and dropping, this system promises quick and efficient handling of materials.
3) Experience the convenience of one-button electric adjustments for all baffles-side, front, and rear-offering a streamlined operation.
4) Outfitted with Taiwan's super-resistant front edge paper feeding wheel, it provides unmatched durability and wear resistance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, customized to meet your needs.
6) The user-friendly seven-inch computer touch screen control displays production volume and counting alerts, enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Electric and automatic zeroing is featured in both paper feeding and die-cutting units, ensuring precision and simplicity.
2) For general carton applications, our automatic zeroing device provides two trial prints for exact positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section efficiently removes impurities from the cardboard's printed surface, enhancing print quality.
2) With a storage order capacity of up to 999, our system ensures precise and efficient automatic alignment.
3) Simplify your operations with one-key alignment and slot size adjustment, enhancing ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously crafted outer diameter of this component is 395mm, extending to 405mm inclusive of the plate's outer diameter, ensuring optimal functionality.
2) Boasting a masterful finish, the surface of the steel pipe is meticulously ground and encased in a hard chrome plating layer, offering superior longevity and resistance.
3) An expertly calibrated balance correction system is seamlessly integrated into this machinery, ensuring flawless and consistent operation, no matter the task at hand.
4) This state-of-the-art machine features a cutting-edge ratchet fixed plate rolling shaft, meticulously engineered for unparalleled stability and precision during each operation.
5) Designed for ultimate versatility and ease, it includes a comprehensive full plate hanging slot, perfectly tailored to accommodate 9mm hanging plate strips effortlessly.
6) Loading and unloading printing plates becomes an effortless task with the electrically controlled foot switch, allowing for seamless forward and reverse rotation with unmatched smoothness.
2. Printing roller:
1) Crafted with precision, this component boasts an outer diameter of 159mm, setting a benchmark in design and functional excellence.
2) The surface of the steel pipe is finely ground and enveloped in hard chrome plating, ensuring enduring durability and a sleek, polished finish that stands the test of time.
3) Balance correction is expertly executed to facilitate smooth, consistent operation, delivering exceptional results every time.
4) This versatile machine offers manual adjustment of the printing roller's gap dial, with a finely tuned range of 0-12mm, enabling precision printing that meets the highest standards.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an impressive outer diameter of 99mm, is constructed from thick-walled steel pipe and features a quick-adjustment paper guide wheel, ensuring seamless paper handling.
2) With a substantial outer diameter of 156mm, the lower roller is engineered from thick-walled steel pipe, its surface expertly ground and hard chrome plated, offering durability and outstanding performance.
3) Manual adjustment of the paper feeding roller's gap dial is at your fingertips, providing a precise adjustment range of 0-12mm for impeccable paper handling.
4. Steel anilox roller
1) This roller features an outer diameter of φ213, offering mesh numbers in 180, 200, 220, 240, and 260 for performance tailored to your needs.
2) The surface of the steel tube is expertly ground with precision mesh pressing before being ground again and hard chrome plated, ensuring exceptional inking performance and consistency.
3) Balance correction ensures smooth and uniform inking, delivering consistently perfect dots for superior printing quality.
4) The anilox roller is equipped with a state-of-the-art wedge overrunning clutch, designed to distribute and clean ink evenly and effectively.
5) Manual adjustment of the anilox gap dial is facilitated, allowing precise control over the inking process for optimal results.
5. Rubber roller:
1) The rubber roller boasts an outer diameter of φ200mm, finely optimized for the most efficient ink transfer.
2) Wrapped with wear-resistant rubber, the roller's steel pipe is expertly balanced, providing unmatched durability and longevity.
3) Specialized grinding in the middle and high areas ensures superior ink transfer, achieving outstanding printing results that exceed expectations.
4) With rubber hardness precisely measured between 60-65 degrees, it guarantees optimal resilience and peak performance.
5) The Yunmo motor, equipped with a whisper-quiet motor, delivers efficient operation with minimal noise disruption.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear structural design, this mechanism ensures precise control over every operational aspect.
2) Electrically controlled, the printing phase adjustment offers a full 360-degree digital interface for real-time adjustments, whether in operation or at rest.
3) Fine-tune your prints with electric lateral position adjustment, providing a precision range of ±10mm for perfect alignment every time.
7. Ink circulation
1) This innovative mechanism is equipped with a pneumatic diaphragm pump, offering a reliable and stable ink supply with minimal maintenance needed.
2) An integrated ink filter efficiently removes impurities, ensuring pristine ink quality for the highest caliber printing.
8. Printing Phase Fixing Device:
1) Experience superior precision control with our state-of-the-art electromagnetic clutch brake, engineered to excel during intricate operations.
2) Effortlessly secure the machine and preserve the original gear position with our reliable brake mechanism, ensuring unparalleled phase adjustment accuracy.
9. Oil Supply Device:
1) Enjoy seamless operation with our mechanical oil pump, designed to deliver a consistent and reliable oil supply circulation.
2) Our advanced circulating oil supply system ensures uniform inking of gears and maintains balanced oil levels across all groups, optimizing your machine's performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component guarantees optimal performance.
2) Forged from robust cast steel, the surface is expertly ground and enhanced with hard chrome plating for enduring durability and performance.
3) Achieve stability like never before with our expertly balanced feature, designed to enhance operation consistency.
4) Enjoy effortless setup with precisely spaced die fixing screw holes at 50mm*50mm intervals, simplifying your operation.
5) Versatility is at your fingertips with a design accommodating a die height of 25.4mm, perfect for diverse applications.
6) Adapt to diverse needs effortlessly, capable of die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber Pad Roller (Upper Roller)
1) Ensuring robust support and utmost precision, the outer wall boasts a formidable dimension of φ388.9mm.
2) Crafted from premium cast steel, the surface is finely ground and fortified with hard chrome plating, promising remarkable longevity.
3) Experience consistent, reliable operations with our balanced adjustments designed for enhanced stability.
4) Benefit from precision control and efficiency with electric gap adjustment alongside the die roller.
5) The pad's precise thickness of 8mm, combined with an outer diameter of φ404.9mm and a width of 250mm, ensures exceptional coverage.
3. Transverse Movement and Repair Device:
1) Achieve uniform die-cutting pad wear and maximize service life with mechanical transverse movement of 40mm, complemented by a floating device for automatic line speed compensation.
2) Enhance efficiency with an electric repair device that significantly increases the reuse rate of pads, allowing for 3-4 repairs per pad.
3) Minimize pad wear and extend service life remarkably with the pneumatic automatic separation device of the die-cutting roller.
4. Plate-Free Fixture:
1) Streamline your process with this multifunctional fixture allowing rapid die-cutting interchange without templates for standard boxes.
2) Achieve cost efficiency with results comparable to thin knife slotting, substantially reducing production expenses.
3) Experience unmatched convenience with 13 servo motors enabling electronic adjustments for pre-pressure, pressure line, and plate-free knife ring size. Simply input cardboard dimensions for one-key slotting size adjustments.
4. Transmission Gear:
1. Constructed from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided, offering exceptional strength and durability.
2. Enjoy long-lasting, low-wear performance with six-level precision operation, ensuring smooth, quiet functionality and maintaining printing color accuracy with hardness ranging from HRC55-60.
3. By smartly integrating a keyless connection via an expansion sleeve between all pivotal transmission parts, such as the shaft and gear connection, this groundbreaking design masterfully eradicates connection gaps. This ensures seamless, high-speed operation even under conditions of large torque, offering unmatched consistency and reliability.
5. State-of-the-Art Oil Supply Device:
1) This advanced system is equipped with a robust mechanical oil pump, guaranteeing a steadfast oil supply cycle. It ensures seamless operation, maintaining optimal performance at all times.
2) The circulation oil supply mechanism is meticulously engineered to deliver uniform gear lubrication. It expertly sustains balanced oil levels across all groups, significantly enhancing longevity and operational efficiency.
3) Through the employment of a sophisticated closed spray lubrication system, this method meticulously ensures transmission accuracy. It remarkably extends the lifespan of the machinery, securing a higher degree of operational excellence.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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