Product Description
1. Paper Feeding Section:
Indulge in the pinnacle of technological advancement with our exquisitely engineered servo pressure-free extended paper feeding front edge. This avant-garde design revolutionizes traditional methods by eliminating the cumbersome paper guide rubber rollers and embossing rollers. Experience the seamless glide of cardboard as it transitions effortlessly to the printing roller through sophisticated front edge vacuum technology. Enjoy perfectly synchronized power input gear with the vacuum paper guide wheel's outer circle, ensuring simplified operations and extended auxiliary paper feeding time. This guarantees hassle-free adjustments and delivers unmatched performance.
Our paper feeding section is a masterpiece, incorporating the renowned French Martin front edge paper feeding structure. The innovative tilting tabletop elevates smoothly to assist paper feeding. The ingenious low-front, high-back design minimizes the risks of paper jams and cardboard damage, making it perfect for single and curved corrugated cardboard. Powered by the Martin bellows' snail-type suction blower, it provides concentrated power, especially for high-strength and heavy cardboards, ensuring impeccable alignment. The light-pressure bearing wheel frame design supports substantial cardboard stacks, reducing the weight load and enhancing the bellows' speed efficiency.
Embrace groundbreaking innovation with the revolutionary pressure-free front edge paper feeding system. It triumphantly resolves the challenges of cardboard damage due to conventional paper guide rubber rollers, ensuring up to 100% preservation of the cardboard's physical properties. This allows carton manufacturers a broader spectrum of paper choices. By dispensing with the traditional roller mechanism, it uniquely safeguards all cardboards during transit, achieving unparalleled protection beyond other systems' capabilities.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch is equipped with an alarm bell that consistently rings during movement, ensuring the operator's security is uncompromised.
2) Pneumatic Interlocking Device:
3) Our sophisticated main motor and fan incorporate state-of-the-art variable frequency motors and controllers, fostering both energy efficiency and smooth initiation. The inclusion of a motor start protection device guarantees unwavering reliability.
2. Front Edge Paper Feeding System:
1) Featuring a remarkable suction-assisted paper feeding system, our model comes with an adjustable 7.5KW fan, capable of adapting air volume based on the cardboard's bend for flawless operations.
2) Harnessing the power of a robust cylinder-driven mechanism for paper lifting and dropping, our system ensures swift and proficient handling.
3) Revel in the convenience of one-button electric adjustments catering to side, front, and rear baffles, streamlining the operational process.
4) Outfitted with Taiwan's super-resistant front edge paper feeding wheel, our system offers unparalleled durability and exceptional wear resistance.
5) Tailor your experience with our versatile interval paper feeding device, offering both continuous and interval paper feeding options to suit your specific needs.
6) The intuitive seven-inch computer touch screen control not only displays production volume but also provides counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Featuring electric and automatic zeroing in both the paper feeding and die-cutting units, our system ensures unparalleled precision and simplicity.
2) For general carton applications, our advanced automatic zeroing device offers two trial prints to achieve exact positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our innovative brush dust removal device, situated in the paper feeding section, efficiently eradicates impurities from the cardboard's printed surface, dramatically enhancing print quality.
2) With a substantial storage order capacity of up to 999, our system ensures precise and efficient automatic alignment, promoting seamless operations.
3) Effortlessly enjoy the simplicity of one-key alignment and slot size adjustment, enhancing ease of use and operational efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Meticulously crafted, the outer diameter of this precision component measures an impressive 395mm. Including the plate's outer diameter, it reaches 405mm, ensuring optimal functionality and performance.
2) Showcasing an exquisite finish, the steel pipe's surface is meticulously ground and enveloped in a robust layer of hard chrome plating, guaranteeing unparalleled longevity and resistance.
3) Our advanced expert balance correction system ensures flawless, seamless, and uninterrupted operation, day in and day out, for a truly unparalleled experience.
4) A state-of-the-art ratchet fixed plate rolling shaft is integrated, elevating stability and precision to new heights for consistent and reliable performance.
5) Discover the unmatched versatility and ease of use with our comprehensive full plate hanging slot, designed specifically for 9mm hanging plate strips.
6) Revolutionize your workflow with our electric foot switch control, making the loading and unloading of printing plates effortlessly smooth with seamless forward and reverse rotation.
2. Printing roller:
1) With an outer diameter of 159mm, this component captures the epitome of precision innovation and functional brilliance.
2) Impeccably crafted, the steel pipe's surface is finely ground and encapsulated in hard chrome plating, setting new standards in durability and finish.
3) Our precise balance correction delivers smooth and consistent operation, ensuring exceptional printing results every time.
4) Experience the ultimate in printing accuracy with our manual adjustment feature, offering a versatile 0-12mm gap dial for the printing roller.
3. Upper and lower rollers for paper feeding:
1) Crafted for excellence, the upper roller with a 99mm outer diameter is designed from thick-walled steel pipe, featuring a quick-adjustment guide wheel for superior paper handling.
2) The 156mm diameter lower roller is crafted from thick-walled steel pipe, with a ground surface and hard chrome plating to guarantee durability and high performance.
3) Precision meets practicality with manual adjustment available on the paper feeding roller's gap dial, offering a 0-12mm adjustment range.
4. Steel anilox roller
1) Designed for customization, this roller features an outer diameter of φ213 and mesh numbers from 180 to 260, accommodating diverse performance needs.
2) The surface of the steel tube is expertly processed-ground, pressed, ground again, and hard chrome plated-to deliver exceptional inking prowess.
3) Balance correction is key to achieving smooth, uniform inking with consistently crisp dots for top-tier printing quality.
4) An included wedge overrunning clutch on the anilox roller ensures effective ink distribution and cleaning.
5) Master the inking process with manual adjustment of the anilox gap dial, offering precise control and outstanding results.
5. Rubber roller:
1) Excellence in ink transfer is captured in the rubber roller with an outer diameter of φ200mm, engineered for optimal efficiency.
2) The roller, expertly covered in wear-resistant rubber and balanced, stands as a testament to maximum durability.
3) Achieve superior ink transfer with specially ground middle and high areas, ensuring stellar printing outcomes.
4) With rubber hardness precisely set between 60-65 degrees, optimal resilience and performance are guaranteed.
5) Quiet and efficient operation is achieved with the Yunmo motor's silent motor, setting a new standard in operational excellence.
6. Phase adjustment mechanism:
1) The sophisticated planetary gear business structure offers precision and control, ensuring smooth operational mastery.
2) Experience unparalleled flexibility with electrically controlled 360-degree phase adjustment, operable during run and halt.
3) Fine-tune your projects with electric lateral position adjustment, offering a ±10mm range for precise alignment like never before.
7. Ink circulation
1) Our mechanism, equipped with a pneumatic diaphragm pump, ensures a stable ink supply and effortless maintenance, redefining reliability.
2) Experience pristine ink quality with our integrated ink filter, efficiently removing impurities for superior printing.
8. Printing phase fixing device:
1) Experience unparalleled precision with our electromagnetic clutch brake, meticulously engineered to offer seamless control throughout every operational phase.
2) Enjoy peace of mind with our advanced brake mechanism, which securely locks the machine's original gear position during phase adjustments, ensuring unwavering reliability.
9. Oil supply device:
1) Our mechanical oil pump guarantees a steady circulation of oil, facilitating smooth and uninterrupted machine operations.
2) This sophisticated circulating oil supply system ensures uniform inking of gears and maintains balanced oil levels across all groups, significantly enhancing performance and efficiency.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (excluding die), this precision-engineered component is crafted for superior performance.
2) Made from sturdy cast steel, the surface undergoes meticulous grinding and is fortified with hard chrome plating, ensuring enduring durability and strength.
3) Thoughtfully balanced for precise adjustments, this feature enhances operational stability, ensuring consistent and superior results.
4) Meticulously positioned die-fixing screw holes at 50mm*50mm intervals facilitate easy operation and setup.
5) Accommodates a versatile die height of 25.4mm, catering to a range of applications effortlessly.
6) This component adeptly handles die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, meeting diverse requirements with ease.
2. Rubber pad roller (upper roller)
1) The outer wall dimension of φ388.9mm ensures robust support with unparalleled precision.
2) Constructed from premium cast steel, this component boasts a ground surface with hard chrome plating for extended longevity and superior performance.
3) Designed for balanced adjustments, this feature enhances stability and ensures consistent, reliable operations.
4) Featuring electric gap adjustment with the die roller, it offers precision control and enhanced efficiency.
5) The pad's precise 8mm thickness, with an outer diameter of φ404.9mm and a width of 250mm, ensures excellent coverage and performance.
3. Transverse movement and repair device:
1) With a mechanical transverse movement of 40mm combined with a floating device, this feature allows automatic line speed compensation, ensuring uniform die-cutting pad wear and maximizing service life.
2) The innovative electric repair device significantly boosts pad reuse efficiency, allowing each to be repaired 3-4 times, thereby maximizing productivity.
3) Our pneumatic automatic separation device for the die-cutting roller minimizes pad wear, remarkably extending service life for long-term efficiency.
4. Plate-free fixture:
1) This versatile fixture enables rapid die-cutting interchange without templates for standard boxes, streamlining and accelerating the workflow.
2) Achieve precision akin to thin knife slotting, drastically reducing production costs while maintaining high-quality results.
3) Equipped with 13 servo motors, this feature empowers electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. Input the cardboard dimensions for effortless one-key slotting size adjustments, showcasing unparalleled ease and convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided to deliver extraordinary strength and durability.
2. With six-level precision, this component ensures smooth and quiet operation, boasting hardness between HRC55-60. It offers long-lasting performance with minimal wear, maintaining printing color accuracy over time with unmatched consistency.
3. Experience the seamless integration of our cutting-edge keyless connection design (expansion sleeve) that unites all transmission components, including shafts and gears. This revolutionary innovation eliminates connection disparities, enabling consistent high-speed functionality even under substantial torque conditions.
5. Advanced Oil Supply Device:
1) At the heart of the system lies a robust mechanical oil pump, ensuring a dependable and continuous oil supply cycle for flawless operation and peak performance.
2) Our state-of-the-art circulation oil supply mechanism guarantees uniform lubrication of gears, maintaining optimal and balanced oil levels across all groups. This advancement significantly enhances the machinery's durability and operational efficiency.
3) The incorporation of a sophisticated closed spray lubrication system assures precise transmission accuracy and remarkably extends the machinery's lifespan, setting a new standard in performance reliability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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