Product Description
1. Paper Feeding Section:
Experience the pinnacle of technological advancement with our servo pressure-free, extended front edge paper feeding system. This state-of-the-art design bids farewell to conventional paper guide rubber rollers and embossing rollers. Cardboard is delivered seamlessly to the printing roller through front edge vacuum technology. Our innovative synchronized power input gear is impeccably aligned with the vacuum paper guide wheel's outer circumference. This ingenious design not only simplifies operations but also extends auxiliary paper feeding time, offering hassle-free adjustments and optimal performance with every use.
Our paper feeding section incorporates the renowned French Martin front edge paper feeding structure. With a tilting tabletop that lifts effortlessly, paper feeding becomes a breeze. The intelligent design-low at the front and high at the back-significantly reduces the chances of paper jams and cardboard damage. It's perfectly tailored for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers powerful, focused pressure, particularly effective for high-strength and heavy cardboards, ensuring impeccable alignment. A light-pressure bearing wheel frame design supports towering cardboard stacks, minimizing weight load and boosting bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system successfully addresses the challenges of cardboard damage traditionally caused by paper guide rubber rollers. It virtually guarantees up to 100% preservation of the cardboard's inherent physical properties. This grants carton manufacturers expansive options in paper usage. By removing the traditional roller mechanism, it offers unmatched protection for all cardboards during transit, achieving levels of preservation that other systems simply cannot match.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch features an alarm bell that rings continuously during operational movements, ensuring operator safety is always maintained.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize cutting-edge variable frequency motors and controllers. This not only enhances energy efficiency but also ensures smooth startup. With an integrated motor start protection device, reliability and durability are assured.
2. Front Edge Paper Feeding System:
1) Our system offers suction-assisted paper feeding, powered by an adaptable 7.5KW fan, which modulates air volume based on cardboard bend for flawless operation.
2) Harnessing the strength of cylinder-driven paper lifting and dropping mechanisms, this system guarantees swift and efficient paper handling.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, enhancing user convenience.
4) Equipped with Taiwan's super-resistant front edge paper feeding wheel, this component boasts unparalleled durability and wear resistance, standing the test of time.
5) Opt for continuous or interval paper feeding with our customizable interval paper feeding device, designed to meet your specific needs.
6) The user-friendly seven-inch computer touch screen control provides real-time production volume and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Our paper feeding and die-cutting units incorporate electric and automatic zeroing functions, ensuring precision and operational ease.
2) For general carton applications, our automatic zeroing device offers two trial prints for precise positioning, dramatically reducing cardboard waste and optimizing resource usage.
4. Dust Removal Device:
1) Our brush dust removal device, located in the paper feeding section, effectively eradicates impurities from the cardboard's printed surface, elevating the quality of your prints.
2) With the capacity to store up to 999 orders, our system ensures precise and efficient automatic alignment, meeting even the most demanding production needs.
3) Enjoy the simplicity and efficiency of one-key alignment and slot size adjustment, enhancing overall usability and productivity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The expertly designed outer diameter of this component measures a precise 395mm, and with the plate's addition, extends to 405mm, ensuring optimal performance and functionality.
2) Crafted to perfection, the steel pipe's surface is beautifully ground and enshrined in a robust layer of hard chrome plating, offering unparalleled longevity and resistance to wear.
3) Expert balance correction is meticulously implemented within the machinery, ensuring uninterrupted and flawless operation. This precision guarantees that the Electric Ink Printing Machinery for Corrugated Cartons delivers exceptional performance every time, maintaining the highest standards of reliability and efficiency.
4) The design incorporates a robust ratchet fixed plate rolling shaft, engineered for enhanced stability and precision. This feature is pivotal in ensuring smooth and accurate operation, contributing to the overall excellence and durability of the machinery.
5) With a comprehensive full plate hanging slot, this machine is perfectly tailored for compatibility with 9mm hanging plate strips. This versatility ensures ease of use and adaptability, catering to various operational needs with perfect precision.
6) Loading and unloading printing plates has never been easier, thanks to the electrically controlled foot switch. This feature offers smooth forward and reverse rotation, streamlining operations and enhancing the user experience with seamless efficiency.
2. Printing roller:
1) The printing roller component boasts an impressive outer diameter of 159mm, epitomizing cutting-edge precision in design and functionality. This dimension is crucial for delivering high-quality printing results with every use.
2) The surface of the steel pipe is finely ground and encased in hard chrome plating, embodying longevity and a refined finish. This treatment ensures the machinery withstands rigorous use while maintaining its polished appearance.
3) Balance correction is expertly conducted, facilitating seamless operation and consistent, superior printing outcomes. This ensures the machinery operates smoothly and delivers the best possible results consistently.
4) The manual adjustment of the printing roller's gap dial offers a flexible and precise adjustment range of 0-12mm. This feature enhances the machine's ability to provide precision printing, catering to a variety of needs with accuracy and efficiency.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from thick-walled steel pipe. It includes a quick-adjustment paper guide wheel, ensuring seamless paper handling and contributing to the machine's efficient operation.
2) The lower roller features a substantial outer diameter of 156mm, constructed from thick-walled steel pipe. Its ground surface and hard chrome plating guarantee durability and optimal performance, setting the standard for excellence.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a precise adjustment range from 0-12mm. This capability allows for fine-tuned control over paper feeding, enhancing operational flexibility and precision.
4. Steel anilox roller
1) This remarkable roller boasts an outer diameter of φ213, with multiple mesh numbers available (180, 200, 220, 240, and 260) for customizable performance. This versatility ensures that it can meet diverse printing requirements with ease.
2) The steel tube's surface is expertly ground, with precision-pressed mesh that is then reground and hard chrome plated. This meticulous process ensures exceptional inking performance, delivering vibrant and accurate prints.
3) Balance correction is adeptly applied to ensure smooth, uniform inking with consistent dots, resulting in premium quality printing. This balance is crucial for maintaining the machine's superior output standards.
4) The anilox roller is equipped with a wedge overrunning clutch, ingeniously designed to distribute and clean ink effectively. This feature contributes to maintaining the integrity and quality of the printing process.
5) Manual adjustment of the anilox gap dial is facilitated, providing precise control over the inking process. This feature enhances the machinery's capability to deliver high-quality prints with meticulous attention to detail.
5. Rubber roller:
1) The rubber roller prominently features an outer diameter of φ200mm, optimized for efficient ink transfer. This ensures the machine delivers consistent and high-quality prints with every operation.
2) The roller's steel pipe is expertly wrapped with wear-resistant rubber and balanced for maximum durability. This design ensures longevity and reliability under heavy usage demands.
3) Specialized grinding in the middle and high areas of the roller ensures superior ink transfer, resulting in exceptional printing quality. This precision contributes to outstanding overall performance.
4) The rubber hardness is precisely calibrated between 60-65 degrees, ensuring optimal resilience and performance. This measurement is critical for achieving high-quality prints consistently.
5) The Yunmo motor is accompanied by a silent motor, delivering quiet yet efficient operation. This feature ensures a tranquil working environment without compromising on power or performance.
6. Phase adjustment mechanism:
1) Featuring an advanced planetary gear business structure, this mechanism ensures precise operational control. This sophisticated design is key to achieving accurate and reliable phase adjustments throughout the printing process.
2) The printing phase adjustment is electrically controlled with a 360-degree digital interface, allowing for seamless adjustments both during operation and when stopped. This flexibility enhances the machine's adaptability and precision.
3) Electric lateral position adjustment is available, offering a fine-tuning range of ±10mm for precise alignment. This capability ensures the utmost accuracy in the printing process, resulting in flawless outcomes.
7. Ink circulation
1) Equipped with a state-of-the-art pneumatic diaphragm pump, this mechanism guarantees a stable ink supply and facilitates effortless maintenance. This ensures the machinery operates smoothly and efficiently at all times.
2) An ink filter is meticulously incorporated to efficiently remove impurities, ensuring pristine ink quality. This feature is essential for maintaining high standards of print clarity and precision.
8. Printing Phase Securing Mechanism:
1) Featuring a state-of-the-art electromagnetic clutch brake, this device offers unparalleled precision control during its operation, ensuring accuracy and dependability.
2) For precise phase adjustments, the brake mechanism provides steadfast security, preserving the machine's original gear positioning with exceptional reliability.
9. Oil Supply Mechanism:
1) Equipped with a sophisticated mechanical oil pump, this system guarantees a steady circulation of oil supply, ensuring the machinery operates smoothly and efficiently.
2) The ingenious circulating oil system meticulously inks gears and maintains balanced oil levels across all groups, enhancing overall machine performance.
Three-Die Cutting Section:
1. Die Roller (Lower Roller):
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component delivers superior performance.
2) Crafted from durable cast steel, the surface is expertly ground and enhanced with hard chrome plating, ensuring long-lasting durability.
3) Balanced to perfection for adjustments, this feature bolsters stability during operations, guaranteeing consistent and impeccable results.
4) Die fixing screw holes are strategically placed at 50mm*50mm intervals for straightforward setup and operation.
5) Engineered to support a die height of 25.4mm, providing versatility for diverse applications.
6) Adaptable to die cutting thicknesses of 16mm for three-layer boards and between 13mm-15mm for five-layer boards, catering to varied requirements.
2. Rubber Pad Roller (Upper Roller):
1) The outer wall features a robust dimension of φ388.9mm, offering reliable support and precision in operations.
2) Constructed from premium cast steel with a meticulously ground surface and hard chrome plating, it promises extended longevity.
3) Precision-balanced adjustments enhance stability and ensure consistent, reliable operations.
4) Includes electric gap adjustment with the die roller, delivering precise control and operational efficiency.
5) The pad boasts a precise thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and functionality.
3. Transverse Movement & Repair Device:
1) The mechanical transverse movement of 40mm, combined with a floating device, provides automatic compensation for line speed, ensuring uniform wear of the die-cutting pad and maximizing its service life.
2) Advanced electric repair technology significantly boosts the reuse rate of pads, allowing each to be revitalized 3-4 times, ensuring peak efficiency.
3) The pneumatic automatic separation mechanism of the die-cutting roller minimizes pad wear, remarkably extending its lifespan.
4. Plate-Free Fixture:
1) A cutting-edge multifunctional fixture that enables swift die-cutting interchange without the necessity of templates for standard boxes, significantly streamlining operations.
2) Delivers the same outstanding results as thin knife slotting, dramatically reducing production costs.
3) Outfitted with 13 servo motors, this feature allows electronic adjustments of pre-pressure, pressure lines, and plate-free knife ring dimensions (knife line separation structure). By inputting cardboard dimensions, it enables one-key slotting size modifications, emphasizing ease and efficiency.
4. Transmission Gear:
1. Fabricated from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding, resulting in exceptional strength and durability.
2. Featuring six-level precision, this component ensures smooth and quiet operation with a hardness ranging from HRC55-60, delivering enduring performance that supports consistent printing color accuracy over time.
3. With a breakthrough keyless connection utilizing an expansion sleeve for all transmission components (shaft and gear linkage), this cutting-edge design eradicates any connection gaps. It enables swift, seamless, and consistent high-speed performance even under substantial torque demands, ensuring unparalleled operational efficiency.
5. State-of-the-Art Oil Supply Device:
1) The system is equipped with a precision-engineered mechanical oil pump, delivering a dependable oil supply cycle for uninterrupted and flawless machine operation.
2) Featuring an advanced circulation oil supply mechanism, it guarantees consistent lubrication of all gears. This ensures uniform oil distribution and maintains optimal oil levels across every group, enhancing both longevity and operational efficiency.
3) Utilizing an innovative closed spray lubrication system, this approach ensures precise transmission accuracy and significantly extends the machinery's lifespan, safeguarding your investment for the long term.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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