Product Description
1. Paper Feeding Section:
Immerse yourself in advanced technology with our servo pressure-free extended paper feeding front edge. This state-of-the-art innovation eradicates the traditional need for paper guide rubber rollers and embossing rollers. Cardboard effortlessly glides to the printing roller through cutting-edge front edge vacuum technology. The synchronized power input gear aligns flawlessly with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding duration. This ensures hassle-free adjustments and peak performance.
Our paper feeding section features the highly acclaimed French Martin front edge paper feeding structure, boasting a seamlessly tilting tabletop that elevates to facilitate paper feeding. Ingeniously designed to be low at the front and high at the back, this minimizes paper jams and cardboard damage risks, making it ideal for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers concentrated power, exceptionally effective for high-strength and heavyweight cardboards, ensuring impeccable alignment. A light-pressure bearing wheel frame supports high cardboard stacks, reducing weight load and enhancing bellows speed efficiency.
Our groundbreaking pressure-free front edge paper feeding system brilliantly resolves issues of cardboard damage by paper guide rubber rollers, virtually ensuring up to 100% preservation of cardboard's physical properties. This offers carton manufacturers a vast array of choices in paper use. By eliminating the traditional roller mechanism, it protects all cardboards during transport, achieving what other systems cannot.
1. Machine Clutch:
1) Prioritizing operator security, our electric control machine clutch comes equipped with an alarm bell that rings continuously during movement, ensuring safety is never compromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize advanced variable frequency motors and controllers, promoting energy efficiency and smooth starts. Equipped with a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) Featuring suction-assisted paper feeding with a modifiable 7.5KW fan, this system dynamically adjusts air volume based on the cardboard's bend, ensuring seamless operations.
2) Harnessing the power of cylinder-driven paper lifting and dropping, this system promises rapid and efficient handling.
3) Enjoy the ease of one-button electric adjustments for side, front, and rear baffles, enhancing user convenience.
4) Outfitted with Taiwan's super-durable front edge paper feeding wheel, offering unparalleled durability and wear resistance.
5) Choose effortlessly between continuous or interval paper feeding with our adaptable interval paper feeding device, customized to meet your needs.
6) The intuitive seven-inch computer touch screen control displays production volume and counting alerts, enhancing operational efficiency and user interaction.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing for precision and ease of operation.
2) For general carton applications, our automatic zeroing device offers two trial prints for precise positioning, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device, located in the paper feeding section, effectively eradicates impurities from the cardboard's printed surface, elevating print quality.
2) With a storage order capacity of up to 999, our system ensures precise and efficient automatic alignment.
3) Embrace the simplicity of one-key alignment and slot size adjustment, enhancing ease of use and operational convenience.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The precision-engineered outer diameter of this component is 395mm, extending to 405mm when including the plate's outer diameter, ensuring optimal functionality.
2) Showcasing a masterfully crafted finish, the steel pipe's surface is meticulously ground and enveloped in a hard chrome plating layer, ensuring superior longevity and resistance.
3) Implementing expert balance correction, the machinery ensures seamless and uninterrupted operation at all times, enhancing performance with precision.
4) This advanced system incorporates a ratchet fixed plate rolling shaft, meticulously designed to offer enhanced stability and precision, ensuring smooth operation.
5) Featuring a comprehensive full plate hanging slot, tailored to accommodate 9mm hanging plate strips, this design offers outstanding versatility and ease of use.
6) The electric foot-switch control makes loading and unloading printing plates effortlessly efficient, enabling smooth forward and reverse rotation with the mere press of a pedal.
2. Printing roller:
1) Boasting an outer diameter of 159mm, this component epitomizes precision in both design and functionality, ensuring unparalleled performance.
2) The steel pipe is expertly ground and finished with hard chrome plating, showcasing durability with a polished finish.
3) Meticulously performed balance correction facilitates smooth, consistent operation, ensuring exceptional printing results.
4) It offers manual adjustment of the printing roller's gap dial, with a versatile adjustment range from 0-12mm for precision printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless paper handling.
2) Constructed from thick-walled steel pipe, the lower roller, with an outer diameter of 156mm, is finely ground and hard chrome plated for durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a precise adjustment range of 0-12mm for optimal control.
4. Steel anilox roller
1) Featuring an impressive outer diameter of φ213, this roller offers mesh numbers from 180 to 260, providing customizable printing performance.
2) The steel tube's surface is expertly ground and hard chrome plated, with mesh precisely pressed, resulting in exceptional inking performance.
3) Balance correction ensures smooth and uniform inking, consistently producing premium quality prints with precision dots.
4) Equipped with a wedge overrunning clutch, the anilox roller is designed for even ink distribution and effective cleaning.
5) Facilitates manual adjustment of the anilox gap dial for exact control over the inking process, ensuring precision and efficiency.
5. Rubber roller:
1) The rubber roller, with its outer diameter of φ200mm, is optimized for efficient ink transfer, ensuring vibrant and clear prints.
2) Expertly wrapped with wear-resistant rubber and balanced, the roller's steel pipe promises maximum durability and longevity.
3) With specialized grinding in high and middle areas, this roller ensures superior ink transfer and outstanding printing results.
4) Precision-measured rubber hardness between 60-65 degrees guarantees optimal resilience and performance, adapting to any printing demands.
5) The Yunmo motor is equipped with a silent motor, providing quiet and efficient operation for a serene work environment.
6. Phase adjustment mechanism:
1) Featuring an advanced planetary gear business structure, this mechanism ensures precise operational control, enhancing efficiency.
2) The printing phase adjustment is electrically controlled with a 360-degree digital interface, facilitating adjustments both during operation and while halted.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, ensuring precise alignment for flawless printing.
7. Ink circulation
1) This system, equipped with a pneumatic diaphragm pump, guarantees a stable ink supply and effortless maintenance, enhancing productivity.
2) An incorporated ink filter efficiently removes impurities, ensuring pristine ink quality for superior print clarity.
8. Printing Phase Fixing Device:
1) Engineered with an advanced electromagnetic clutch brake, this device guarantees unparalleled precision and control throughout operation, ensuring every print is executed flawlessly.
2) When phase adjustments are required, the innovative brake mechanism effortlessly locks the machine in place, securing the original gear position with exceptional reliability, maintaining performance integrity.
9. Oil Supply Device:
1) Featuring a state-of-the-art mechanical oil pump, this device ensures a steady and continuous oil circulation, seamlessly supporting the machine's operations for peak performance.
2) The expertly engineered circulating oil supply system guarantees uniform inking for all gears and maintains optimal oil levels across every group, thereby maximizing the machine's efficiency and output.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (excluding die), this precisely crafted component delivers superior performance and reliability.
2) Constructed from high-strength cast steel, its surface is meticulously ground and reinforced with durable hard chrome plating, ensuring enduring resilience and longevity.
3) Precisely balanced for adjustments, this feature enhances operational stability, guaranteeing consistently excellent results every time.
4) The die fixing screw holes are expertly spaced at 50mm*50mm intervals, facilitating effortless operation and streamlined setup.
5) Designed to accommodate a versatile die height of 25.4mm, this component adapts seamlessly to various applications.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this feature caters to diverse operational requirements.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall dimensions of φ388.9mm ensure robust support and precision, elevating the machine's performance.
2) Crafted from superior cast steel, with a finely ground surface and hard chrome plating, this roller promises extended durability and reliability.
3) With expertly balanced adjustments, it offers enhanced stability, delivering operations that are consistently reliable and efficient.
4) Boasting electric gap adjustment with the die roller, this feature ensures precision control and heightened efficiency.
5) The pad's thickness is a finely tuned 8mm, with an outer diameter of φ404.9mm and a width of 250mm, offering excellent coverage and performance.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, combined with a floating device, ensures automatic compensation for line speed, delivering uniform die-cutting pad wear and maximizing service life.
2) This advanced electric repair device significantly boosts the reuse rate of pads, allowing each to be repaired 3-4 times, greatly enhancing efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably extending its service life and ensuring long-term durability.
4. Plate-Free Fixture:
1) This innovative multifunctional fixture enables rapid die-cutting interchange without the need for templates for standard boxes, streamlining the entire production process.
2) Offering results equal to thin knife slotting, this feature significantly reduces production costs, enhancing overall operational efficiency.
3) Equipped with 13 cutting-edge servo motors, this component facilitates electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it allows one-key slotting size adjustments, emphasizing ease and convenience.
4. Transmission Gear:
1. Constructed from 40Cr high-quality alloy steel, this gear undergoes a rigorous process of tempering, grinding, and nitriding, resulting in exceptional strength and unrivaled durability.
2. Assuring a six-level precision, this meticulously engineered component operates smoothly and quietly, with hardness ranging from HRC55-60, offering long-lasting, low-wear performance that ensures printing color accuracy over time.
3. By seamlessly integrating a keyless connection through an expansion sleeve between all transmission components (shaft and gear connection), this revolutionary design flawlessly eliminates any connection gaps. This allows for uninterrupted, high-speed performance even under significant torque conditions, ensuring superior operational efficiency.
5. Advanced Oil Supply Device:
1) Equipped with a robust mechanical oil pump, the system ensures a dependable oil supply cycle, which supports smooth and uninterrupted operation with exceptional reliability.
2) The innovative circulation oil supply mechanism guarantees even lubrication of gears and maintains optimal oil levels across all groups. This promotes enhanced longevity and unrivaled efficiency, keeping your machinery running at its best.
3) Utilizing a cutting-edge closed spray lubrication system, this state-of-the-art method ensures unparalleled transmission accuracy while significantly prolonging the machinery's lifespan, offering both precision and durability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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