Product Description
1. Paper Feeding Section:
Dive into the realm of advanced technology with our servo pressure-free extended paper feeding front edge. This state-of-the-art system revolutionizes the process, eliminating the conventional need for paper guide rubber rollers and embossing rollers. Cardboard moves with grace and ease to the printing roller through our innovative front edge vacuum technology. Through the synchronized power input gear, it achieves perfect alignment with the vacuum paper guide wheel's outer circle. This forward-thinking design not only simplifies operational tasks but also lengthens auxiliary paper feeding time, guaranteeing seamless adjustments and peak performance.
Our paper feeding section showcases the celebrated French Martin front edge paper feeding structure. The ingeniously tilting tabletop effortlessly ascends to facilitate paper feeding. With a smart design-low at the front and high at the back-it significantly reduces the chances of paper jams and cardboard damage. It is perfectly tailored for single and curved corrugated cardboard. The Martin bellows, with its snail-type suction blower, delivers concentrated power, making it especially effective for handling high-strength and heavy cardboards, ensuring flawless alignment. A lightweight-pressure bearing wheel frame supports high cardboard stacks, reducing weight load and heightening bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system successfully resolves the challenges of cardboard damage from paper guide rubber rollers. It virtually guarantees up to 100% retention of the cardboard's original physical properties, providing carton manufacturers with a wide array of choices in paper use. By discarding the traditional roller mechanism, it protects every type of cardboard during transit, achieving feats that other systems fall short of.
1. Machine Clutch:
1) Safety takes center stage with our electric control machine clutch. A continuous alarm bell rings during movement, ensuring the operator's safety is a top priority.
2) Pneumatic Interlocking Device:
3) The main motor and fan embrace cutting-edge variable frequency motors and controllers, paving the way for energy efficiency and smooth initiations. With a motor start protection device, reliability stands assured.
2. Front Edge Paper Feeding System:
1) Equipped with suction-assisted paper feeding and an adjustable 7.5KW fan, this system smartly adapts air volume according to the cardboard's bend, ensuring flawless operations.
2) Utilizing robust cylinder-driven paper lifting and dropping, this system guarantees swift and efficient handling.
3) Revel in the convenience of one-touch electric adjustments for side, front, and rear baffles, streamlining the process.
4) Featuring Taiwan's ultra-durable front edge paper feeding wheel, renowned for exceptional durability and wear resistance.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device crafted to suit your preferences.
6) The user-friendly seven-inch computer touch screen control presents production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units come equipped with electric and automatic zeroing, ensuring precision and simplicity.
2) For general carton applications, our automatic zeroing device provides two trial prints for pinpoint positioning, significantly cutting down on cardboard waste.
4. Dust Removal Device:
1) The brush dust removal device in the paper feeding section efficiently clears impurities from the cardboard's printed surface, enhancing print quality.
2) With a storage order capacity reaching up to 999, our system assures precise and efficient automatic alignment.
3) Benefit from the simplicity of one-key alignment and slot size adjustment, increasing ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This precision-engineered component boasts an outer diameter of 395mm, extending to 405mm when including the plate's outer diameter, ensuring optimal performance and functionality.
2) Exhibiting a masterful finish, the steel pipe's surface is meticulously ground and encased in a layer of hard chrome plating, ensuring superior longevity and resistance. This quality craftsmanship promises long-lasting durability, protecting against wear and tear to maintain peak performance over time.
3) Expert balance correction is implemented, guaranteeing seamless and uninterrupted operation at all times. This precision engineering ensures smooth mechanical functions, enabling efficient and reliable performance to meet your production demands with ease.
4) Incorporates a ratchet fixed plate rolling shaft, designed for enhanced stability and precision in operation. This robust design element maximizes operational accuracy, providing a dependable structure that enhances the machine's overall performance and precision.
5) Features a comprehensive full plate hanging slot, perfectly tailored for use with 9mm hanging plate strips, offering versatility and ease of use. This functional design facilitates swift changes and adaptability, making it a breeze to handle various production needs efficiently.
6) The process of loading and unloading printing plates is made effortless with an electrically controlled foot switch, providing smooth forward and reverse rotation. This innovative feature enhances user convenience and operational efficiency, streamlining workflow and reducing downtime.
2. Printing roller:
1) The component boasts an outer diameter of 159mm, epitomizing precision in design and functionality. This meticulous engineering ensures reliable operation, providing a strong foundation for exceptional printing outcomes.
2) The steel pipe's surface is finely ground and sheathed in hard chrome plating, exemplifying durability and a polished finish. This enhances both the aesthetic appeal and functional longevity, ensuring sustained performance with a sleek, professional look.
3) Balance correction is adeptly performed, facilitating smooth and consistent operation for exceptional results. This precise adjustment ensures each print run is executed with flawless precision, promoting optimal production quality.
4) Offers manual adjustment of the printing roller's gap dial, providing a versatile adjustment range from 0-12mm for precision printing. This adaptable feature allows for meticulous customization, ensuring every print job meets exact specifications.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is crafted from thick-walled steel pipe and includes a quick-adjustment paper guide wheel for seamless paper handling. This innovative design ensures smooth paper flow, enhancing production efficiency and consistency.
2) Featuring an outer diameter of 156mm, the lower roller is constructed from thick-walled steel pipe, with a ground surface and hard chrome plating for durability and optimal performance. This robust build guarantees enduring functionality, supporting high-quality printing results.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a precise adjustment range of 0-12mm. This feature allows operators to tailor settings to specific paper types, ensuring versatility and accuracy for diverse production needs.
4. Steel anilox roller
1) This roller boasts an outer diameter of φ213 with mesh numbers available in 180, 200, 220, 240, and 260 for customizable performance. This flexibility ensures optimal inking tailored to specific printing requirements, delivering exceptional print clarity.
2) The steel tube's surface is expertly ground, with the mesh precisely pressed, then ground again and hard chrome plated for exceptional inking performance. This meticulous process ensures consistent ink distribution, elevating the quality of every print.
3) Balance correction ensures smooth, uniform inking with consistent dots for premium printing quality. This attention to detail enhances the overall print fidelity, allowing for high-resolution, precise outputs.
4) The anilox roller includes a wedge overrunning clutch, designed to evenly distribute and clean ink effectively. This innovative feature maintains consistent ink application, reducing waste and ensuring clean, vivid print results.
5) Facilitates manual adjustment of the anilox gap dial for precise control over the inking process. This precise control mechanism allows operators to fine-tune ink application for optimal density and clarity, ensuring top-tier printing standards.
5. Rubber roller:
1) The rubber roller showcases an outer diameter of φ200mm, optimized for efficient ink transfer. This expertly crafted component ensures that each print is vibrant and consistent, streamlining the ink application process.
2) The roller's steel pipe is expertly wrapped with wear-resistant rubber and balanced for maximum durability. This combination of materials ensures longevity and resilience, supporting continuous high-quality performance in demanding environments.
3) With specialized grinding in the middle and high areas, this roller ensures superior ink transfer and outstanding printing results. This precision design enhances ink adherence, enabling crisp, clear print outputs.
4) The rubber hardness is precisely measured between 60-65 degrees, ensuring optimal resilience and performance. This specific hardness range maximizes the roller's effectiveness, ensuring robust and reliable operation.
5) The Yunmo motor is equipped with a silent motor, delivering quiet and efficient operation. This advanced feature minimizes operational noise, enhancing the work environment and maintaining productivity without disruptions.
6. Phase adjustment mechanism:
1) Features a sophisticated planetary gear business structure, ensuring precise operational control. This cutting-edge design empowers operators with enhanced command over machine settings, leading to superior, consistent outputs.
2) The printing phase adjustment is electrically controlled with a 360-degree digital interface, allowing adjustments during operation and when stopped. This innovative control system offers unparalleled flexibility, ensuring precise alignment and superior print quality.
3) Electric lateral position adjustment is available, providing a fine-tuning range of ±10mm for precise alignment. This precise adjustability ensures perfect print registration, enhancing the overall accuracy and quality of the final product.
7. Ink circulation
1) Featuring the groundbreaking pneumatic diaphragm pump, this ingenious mechanism ensures a steady and reliable ink supply, while offering incredibly easy maintenance, thus enhancing your operational efficiency.
2) With the integration of a sophisticated ink filter, impurities are efficiently eliminated, guaranteeing the delivery of immaculate ink quality for superior printing outcomes every time.
8. Printing phase fixing device:
1) The device is equipped with an advanced electromagnetic clutch brake, meticulously engineered to provide precision control during each operation, ensuring the highest level of accuracy.
2) When adjustments are required, the brake mechanism securely locks the machine into the original gear position, delivering unmatched reliability for seamless operations.
9. Oil supply device:
1) A state-of-the-art mechanical oil pump delivers a consistent flow of oil, ensuring that operations run smoothly and without interruption.
2) This innovative circulating oil supply system ensures uniform inking of gears and maintains balanced oil levels across all sections, optimizing the machine's performance to its fullest potential.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (excluding die), this precision-engineered component ensures optimal performance and adaptability.
2) Constructed from durable cast steel, its surface is expertly ground and enhanced with hard chrome plating, offering long-lasting resilience and strength.
3) Skillfully balanced for adjustment, this feature promotes operational stability, ensuring consistently superior results.
4) Die fixing screw holes are meticulously spaced at 50mm*50mm intervals, facilitating straightforward setup and operation.
5) Designed to accommodate a versatile die height of 25.4mm, it offers adaptable application possibilities.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adeptly meets a diverse range of needs.
2. Rubber pad roller (upper roller)
1) The robust outer wall dimensions of φ388.9mm ensure superior support and precision, enhancing overall performance.
2) Crafted from premium cast steel with a meticulously ground surface and hard chrome plating, it promises extended durability and strength.
3) Balanced adjustments are expertly made for enhanced stability, delivering operations that are consistently reliable and smooth.
4) Electric gap adjustment with the die roller offers precision control and heightened efficiency, streamlining your workflow.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and superb performance.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, combined with a floating device, allows automatic speed compensation, ensuring uniform wear of the die-cutting pad and maximally extending its service life.
2) The electric repair device notably increases pad reuse, allowing each to undergo 3-4 repairs, significantly enhancing efficiency and cost-effectiveness.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life and maintaining peak performance.
4. Plate-free fixture:
1) This versatile fixture facilitates rapid die-cutting interchange without templates for standard box production, greatly streamlining the process.
2) It achieves results comparable to thin knife slotting, effectively reducing production costs without compromising quality.
3) Equipped with 13 servo motors, this innovation enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. By simply inputting the cardboard's dimensions, it allows for effortless one-key slotting size adjustments, prioritizing ease and simplicity.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding processes, endowing it with unparalleled strength and lasting durability.
2. With an impressive six-level precision, this top-tier component operates with unparalleled smoothness and silence. Its hardness, ranging from a robust HRC55-60, ensures a durable and low-wear performance. This meticulous engineering maintains vibrant and precise printing color accuracy, standing the test of time with unwavering consistency.
3. Our advanced design integrates a cutting-edge keyless connection (expansion sleeve) between all transmission parts, specifically focusing on the shaft and gear connections. This revolutionary design eliminates any potential connection gaps, enabling flawless and consistent high-speed operation, even under immense torque conditions.
5. State-of-the-Art Oil Supply Device:
1) Equipped with a state-of-the-art mechanical oil pump, the system facilitates a dependable oil supply cycle, ensuring seamless and uninterrupted operation.
2) The innovative circulation oil supply mechanism delivers uniform gear lubrication, maintaining optimal oil levels across all groups. This design significantly enhances the machinery's longevity and operational efficiency.
3) Leveraging a closed spray lubrication system, this sophisticated method ensures precise transmission accuracy while dramatically extending the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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