Product Description
1. Paper Feeding Section:
Dive into an era of sophisticated innovation with our servo pressure-free extended paper feeding front edge. This avant-garde design eradicates the traditional need for cumbersome paper guide rubber rollers and embossing rollers. The cardboard, with no effort, glides smoothly to the printing roller via an advanced front edge vacuum technology. The synchronized power input gear aligns flawlessly with the vacuum paper guide wheel's outer circle, simplifying operations while extending auxiliary paper feeding time. This guarantees hassle-free adjustments and peak performance every time.
Our paper feeding section features the renowned French Martin front edge paper feeding structure, offering seamless and efficient operations. The tilting tabletop effortlessly lifts, streamlining the paper feeding process. Ingeniously designed with a low front and high back, it minimizes the risk of paper jams and cardboard damage, making it perfect for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers focused power, particularly effective for high-strength and heavy cardboards, ensuring immaculate alignment. The light-pressure bearing wheel frame supports high cardboard stacks, reducing weight while enhancing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system brilliantly overcomes the challenges of cardboard damage caused by paper guide rubber rollers. It virtually preserves up to 100% of cardboard's physical attributes, offering carton manufacturers a wide array of choices in paper usage. By deftly eliminating the traditional roller mechanism, it ensures all cardboards are safeguarded during transportation, achieving what other systems emphatically cannot.
1. Machine Clutch:
1) Safety reigns supreme with our electric control machine clutch. A persistent alarm bell rings during movement, ensuring that operator security is never compromised.
2) Pneumatic Interlocking Device:
3) The pièce de résistance: our main motor and fan, equipped with state-of-the-art variable frequency motors and controllers, promotes energy efficiency and smooth starts. The inclusion of a motor start protection device ensures unwavering reliability.
2. Front Edge Paper Feeding System:
1) This system is a marvel, featuring suction-assisted paper feeding alongside an adjustable 7.5KW fan. It intuitively adapts air volume based on cardboard bend, allowing for seamless and uninterrupted operations.
2) Harnessing the power of cylinder-driven paper lifting and dropping, this system ensures fast and efficient handling, setting a benchmark for productivity.
3) Revel in the convenience of one-button electric adjustments for side, front, and rear baffles, simplifying operations to a mere touch.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, this offering provides unmatched durability and robust wear resistance, promising longevity.
5) Versatility at its best: choose between continuous or interval paper feeding with our adaptable interval paper feeding device, tailored precisely to your needs.
6) The user-friendly seven-inch computer touch screen control displays production volume and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Precision and ease epitomize our design, with both paper feeding and die-cutting units featuring electric and automatic zeroing.
2) Specifically for general carton applications, our automatic zeroing device offers two trial prints for precise positioning, drastically reducing cardboard waste and optimizing efficiency.
4. Dust Removal Device:
1) Our advanced brush dust removal device in the paper feeding section efficiently removes impurities from the cardboard's printed surface, elevating print quality to unparalleled heights.
2) With an impressive storage order capacity of up to 999, our system ensures precise and efficient automatic alignment, setting a new standard in accuracy.
3) Experience the ease of one-key alignment and slot size adjustment, enhancing usability and streamlining operations.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The precision-engineered outer diameter of this component measures 395mm, and when including the plate's outer diameter, it extends to an optimal 405mm, ensuring flawless functionality.
2) Boasting an exemplary finish, the steel pipe's surface is meticulously ground and enveloped in a layer of hard chrome plating, ensuring exceptional longevity and resistance against wear.
3) Our machinery is engineered with expert balance correction, ensuring seamless, uninterrupted operation that stands the test of time, providing consistent, reliable performance.
4) It features a ratchet fixed plate rolling shaft, meticulously designed to enhance operational stability and precision, making it a cornerstone of accuracy.
5) Equipped with a versatile full plate hanging slot, this machinery is perfectly tailored for 9mm hanging plate strips, offering unmatched ease of use and adaptability.
6) The loading and unloading of printing plates is a breeze with the electrically controlled foot switch, offering effortless, smooth forward and reverse rotation.
2. Printing roller:
1) This component features a precisely engineered outer diameter of 159mm, a testament to its optimal design and exceptional functionality.
2) The steel pipe's surface is skillfully ground and sheathed in robust hard chrome plating, epitomizing durability and a refined finish.
3) Balance correction is adeptly executed, ensuring seamless, consistent operation and outstanding results.
4) Offers a manual adjustment for the printing roller's gap dial, providing a versatile range from 0-12mm, perfect for precision printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, crafted from thick-walled steel pipe, includes a quick-adjustment paper guide wheel, ensuring flawless paper handling.
2) The lower roller, featuring a 156mm outer diameter, is crafted from thick-walled steel pipe with a finely ground surface and hard chrome plating, ensuring durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is provided, offering a precision range of 0-12mm to suit your printing needs.
4. Steel anilox roller
1) This roller features an outer diameter of φ213 with mesh numbers from 180 to 260, allowing for customizable inking performance to meet your exact specifications.
2) With an expertly ground steel tube surface, the mesh is precisely pressed, then ground again and hard chrome plated for superior inking results.
3) Balance correction guarantees smooth, uniform inking with consistent dots for exceptional printing quality.
4) The anilox roller is equipped with a wedge overrunning clutch, designed to efficiently distribute and clean ink for superior results.
5) Provides manual adjustment of the anilox gap dial for precise control of the inking process, ensuring impeccable quality.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for efficient and effective ink transfer.
2) The roller's steel pipe is wrapped with highly wear-resistant rubber and expertly balanced for maximum durability and performance.
3) With specialized grinding in the middle and high areas, this roller delivers superior ink transfer, ensuring outstanding printing results every time.
4) The rubber hardness is precisely measured at 60-65 degrees, guaranteeing optimal resilience and peak performance.
5) The Yunmo motor is paired with a silent motor, delivering quiet operation and efficient performance, enhancing your working environment.
6. Phase adjustment mechanism:
1) Incorporates an advanced planetary gear business structure, ensuring precise control for flawless operation.
2) The printing phase adjustment is digitally controlled with a 360-degree interface, allowing convenient adjustments during operation and downtime.
3) Electric lateral position adjustment is available, offering a fine-tuning range of ±10mm for exact alignment and control.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, this system delivers a stable ink supply with effortless maintenance for optimal performance.
2) An efficient ink filter is included to remove impurities, ensuring pristine ink quality and flawless printing outcomes.
8. Printing Phase Fixing Device:
1) Featuring an advanced electromagnetic clutch brake, this device is engineered for unparalleled precision and control, ensuring flawless operation in every printing session.
2) With the need for phase adjustments, the brake mechanism expertly locks the machine in place, safeguarding the original gear position with extraordinary reliability, thus guaranteeing consistent, high-quality print outcomes.
9. Oil Supply Device:
1) Equipped with a meticulously engineered mechanical oil pump, this device ensures a continuous and reliable circulation of oil, promoting seamless and uninterrupted machine operations.
2) The innovative circulating oil supply system guarantees uniform inking of gears and maintains balanced oil levels across all groups, optimizing performance and enhancing the machine's longevity.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Featuring an impressive outer diameter of φ360mm (excluding the die), this precision-engineered component is designed to deliver exceptional performance and reliability.
2) Constructed with robust cast steel, its surface is meticulously ground and reinforced with a hard chrome plating, ensuring unparalleled durability and long-term resilience.
3) Expertly balanced for adjustments, this feature enhances operational stability and guarantees consistent, top-tier results with every use.
4) The die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating effortless operation and setup for users.
5) This design accommodates a die height of 25.4mm, offering remarkable flexibility and versatility for a wide range of applications.
6) Capable of die cutting 16mm thickness for three-layer boards and 13mm-15mm for five-layer boards, this component adapts seamlessly to diverse industry needs.
2. Rubber Pad Roller (Upper Roller)
1) With an outer wall dimension of φ388.9mm, this robust component provides superior support and precision in operation.
2) Crafted from premium cast steel, featuring a ground surface and hard chrome plating, this roller promises exceptional longevity and performance.
3) Balanced adjustments enhance operational stability, ensuring consistent and reliable performance across various tasks.
4) Features an electric gap adjustment with the die roller, allowing for precise control and increased efficiency in every operation.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, providing excellent coverage and performance.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, combined with a floating device, allows for automatic compensation for line speed variations, ensuring uniform die-cutting pad wear and maximizing the service life of the equipment.
2) The electric repair device significantly enhances the reuse rate of pads, allowing each to be repaired 3-4 times, thereby maximizing operational efficiency and cost-effectiveness.
3) The pneumatic automatic separation device of the die-cutting roller effectively minimizes pad wear, substantially prolonging its service life and reducing maintenance costs.
4. Plate-Free Fixture:
1) This multifunctional fixture enables rapid interchange of die-cutting tools without templates for standard boxes, dramatically streamlining processes and boosting productivity.
2) Achieves results equivalent to thin knife slotting, significantly reducing production costs and enhancing operational efficiency.
3) Equipped with 13 servo motors, this system allows electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. By simply entering the dimensions of the cardboard, it enables one-key slotting size adjustments, prioritizing user convenience and operational ease.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes a meticulous process of tempering, grinding, and nitriding, resulting in exceptional strength and durability, ideal for demanding industrial applications.
2. Operating with six-level precision, this component ensures smooth and quiet functionality, with a hardness rating of HRC55-60. It offers long-lasting, low-wear performance while maintaining precise printing color accuracy over extended periods.
3. Elevating performance to new heights, our breakthrough design features a keyless connection (expansion sleeve) between all transmission parts (shaft and gear connection). This cutting-edge innovation eradicates connection gaps, ensuring smooth, consistent high-speed operation even under the demanding conditions of large torque.
5. Advanced Oil Supply Device:
1) The system boasts a state-of-the-art mechanical oil pump, delivering a dependable oil supply cycle that ensures seamless, uninterrupted machinery operation.
2) With a robust circulation oil supply mechanism, it provides uniform lubrication for the gears and maintains optimal oil levels across all groups, significantly enhancing longevity and operational efficiency.
3) Utilizing an innovative closed spray lubrication system, this method guarantees exceptional transmission accuracy and significantly extends the lifespan of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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