Product Description
1. Paper Feeding Section: Experience unparalleled innovation in paper feeding technology with our cutting-edge section designed for optimal performance and efficiency.
The sophisticated servo pressure-free extended paper feeding front edge is ingeniously designed, eliminating the need for a traditional paper guide rubber roller and embossing roller pressure feeding. Our streamlined system transfers cardboard directly to the printing roller using advanced front edge vacuum technology. The power input gear aligns perfectly with the outer circle of the vacuum paper guide wheel. This innovative approach removes the necessity of adjusting paper guide pressure, thereby lengthening auxiliary paper feeding time to its maximum and simplifying the time adjustment process.
The paper feeding section features the renowned French Martin front edge paper feeding structure, with a unique table top tilting lifting mechanism that ensures seamless paper feeding. As the table top lifts, it is cleverly tilted, lower in the front and higher in the back, minimizing the risk of paper jams and cardboard damage. This design is ideally suited for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, delivers a concentrated and powerful suction, perfectly handling high-strength and heavier cardboard to maintain precision and prevent skewing during feeding. The innovative light-pressure bearing wheel frame design elevates and lowers the paper feeding table with ease, significantly reducing the load and enhancing the bellows' performance in the pressure-free section.
Our cutting-edge pressure-free front edge paper feeding system triumphs over the traditional methods by eradicating the risk of cardboard damage from paper guide rubber rollers. It ensures the preservation of cardboard's physical integrity, thus offering manufacturers greater flexibility in paper selection. By doing away with the paper guide roller mechanism, we protect all cardboards from potential damage during transport, achieving what other mechanisms could not.
1. Machine Clutch: Elevate your operational safety and efficiency with our technologically advanced clutch system designed for superior performance.
1) With an intuitive electric control, the machine's clutch features an alarm bell that rings continuously during operation, ensuring maximum safety for the operator.
2) Equipped with a reliable pneumatic interlocking device, our clutch system guarantees operational security and seamless transitions during use.
3) The main motor and fan incorporate cutting-edge variable frequency motor technology alongside a variable frequency controller, promoting energy efficiency, smooth starts, and equipped with a robust motor start protection device.
2. Front Edge Paper Feeding System: Discover extraordinary precision and efficiency with our advanced paper feeding system, tailored for seamless performance and adaptability.
1) The system enhances paper feeding with suction-assistance. The fan boasts a robust 7.5KW power, with adjustable air volume to accommodate varying degrees of cardboard bending, ensuring seamless operation.
2) Swift and powerful, the system's paper lifting and dropping mechanisms are driven by cylinders, offering unmatched reliability and precision in every operation.
3) Effortless, one-button electric adjustment for the side, front, and rear baffles guarantees ease and convenience in every use.
4) The Taiwan super-resistant front edge paper feeding wheel is renowned for its durability and wear-resistance, ensuring long-lasting performance and reliability under heavy use.
5) Versatile interval paper feeding device, allowing for continuous or interval feeding to suit specific needs, providing unmatched flexibility and control.
6) State-of-the-art seven-inch computer touch screen control, displaying production volume and counting alarms with ease, elevates operational efficiency and monitoring.
3. Automatic Zeroing Device: Precision meets convenience with our automatic zeroing technology designed to maximize efficiency and reduce waste.
1) Both the paper feeding and die-cutting units feature electric and automatic zeroing for precision.
2) Designed for general carton use, the automatic zeroing device allows for adjustment with two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device: Enhance print quality with our innovative dust removal system, ensuring your prints are always pristine and professional.
1) An innovative brush dust removal device in the paper feeding part efficiently cleanses the printed surface of the cardboard, elevating print quality.
2) Impressively, the storage order can accommodate up to 999 entries, ensuring precise and efficient automatic alignment.
3) Enjoy the convenience of one-key alignment and one-key slot size adjustments, making operations smoother and more efficient than ever before.
2. Printing Part: (Optional 1-4 Color Printing): Experience vibrant and precise printing with customizable color options tailored to your needs.
1. Printing Roller: Elevate your printing precision with our meticulously crafted roller designed for exceptional durability and accuracy.
1) The outer diameter is meticulously crafted to be 395mm, including a comprehensive outer diameter of the plate at 405mm, ensuring precision and durability.
2) The meticulously polished surface of our steel pipe showcases a high-quality finish with exceptional hard chrome plating, ensuring unparalleled strength and durability for long-lasting performance.
3) Our advanced balance correction technology is expertly applied to facilitate a flawlessly smooth and seamless operation, significantly boosting overall efficiency and productivity.
4) Featuring a robust ratchet-fixed plate rolling shaft, this integral component guarantees remarkable stability and unwavering reliability throughout its usage.
5) We provide a comprehensive full plate hanging slot, skillfully designed to perfectly accommodate 9mm hanging plate strips, enhancing versatility and adaptability in various applications.
6) The sophisticated management of printing plates is achieved through an electrically controlled foot switch, enabling effortless, smooth forward and reverse rotation for streamlined loading and unloading.
2. Printing Roller:
1) With an outer diameter precisely measured at 159mm, our printing roller is meticulously crafted for delivering optimal and consistent performance.
2) The steel pipe's surface is maintained with a premium-quality ground finish and fortified with hard chrome plating, ensuring exceptional wear resistance and durability.
3) Our balance correction mechanism guarantees smooth operation, significantly enhancing the roller's efficiency and reducing operational interruptions.
4) The printing roller features a manually adjustable gap dial, offering a precise range of 0-12mm for tailored control and precision in various operations.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller, with an outer diameter of 99mm, is expertly crafted from thick-walled steel pipe and includes a convenient quick-adjust paper guide wheel for seamless paper handling.
2) The lower roller, boasting an outer diameter of 156mm, is crafted from robust thick-walled steel and finished with meticulous surface grinding and hard chrome plating for superior durability.
3) Featuring manual gap dial adjustment, the paper feeding roller offers a precise 0-12mm range, ensuring precise and customizable paper management for optimal results.
4. Steel Anilox Roller:
1) Precision-engineered with an outer diameter of φ213, the steel anilox roller offers an optional mesh number ranging from 180 to 260, catering to varied applications for premium performance.
2) The steel tube is enhanced with a ground surface and pressed mesh, further fortified by hard chrome plating, optimizing performance and reliability.
3) Integrated balance correction technology ensures smooth operation, delivering precise dots and uniform inking with remarkable consistency.
4) Innovative design features a wedge overrunning clutch on the anilox roller, facilitating even ink distribution and simplifying cleaning processes for efficient maintenance.
5) Equipped with a manual anilox gap dial adjustment, users can effortlessly fine-tune operations to meet specific needs with ease.
5. Rubber Roller:
1) The rubber roller, with an outer diameter of φ200mm, is expertly engineered for optimal ink transfer, ensuring superior print quality.
2) Wrapped in a wear-resistant rubber coating, the steel pipe is meticulously balanced, offering enhanced durability and performance for prolonged use.
3) Specially ground for excellence, the rubber roller excels in ink transfer efficiency, providing top-tier output and vibrant prints.
4) With a rubber hardness range of 60-65 degrees, it ensures effective operation and longevity, maintaining performance consistency.
5) Our Yunmo motor is renowned for its silent operation, effectively minimizing noise pollution while ensuring powerful performance.
6. Phase Adjustment Mechanism:
1) Incorporating a sophisticated planetary gear structure, this mechanism ensures reliable and smooth phase adjustments for precise printing.
2) Featuring a cutting-edge electric digital 360-degree adjustment capability, users can make adjustments during both operation and stopping for precise control.
3) Offers electric lateral position adjustment with a ±10mm range, ensuring precision and accuracy in printing operations.
7. Ink Circulation:
1) Our pneumatic diaphragm pump provides a stable ink supply, designed for easy and quick operation and maintenance, ensuring consistency and reliability in ink flow.
2) Our advanced ink filter system meticulously screens out impurities, ensuring that your ink maintains its peak quality and consistency throughout every print job.
8. Printing Phase Fixing Device:
1) Designed with precision, our electromagnetic clutch brake device enhances operational control and ensures stability, delivering a seamless performance every time.
2) The innovative brake mechanism halts machine operation when detached, allowing phase adjustments while keeping the original gear position securely fixed.
9. Oil Supply Device:
1) Our state-of-the-art mechanical oil pump optimally circulates oil, guaranteeing a consistent and dependable oil flow to all components.
2) Experience flawless operation with our advanced circulating oil supply system that ensures even inking of gears and maintains a perfectly balanced oil level across all units.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Offering precision and durability, the die roller's outer diameter of φ360mm ensures exceptional performance, excluding the die.
2) Meticulously crafted from resilient cast steel, its surface is expertly ground and plated with hard chrome for enduring resilience and longevity.
3) Equipped with balanced adjustment features, it guarantees superior operational stability, providing an effortlessly smoother and more reliable workflow.
4) Engineered with precision, the 50mm x 50mm spacing between die-fixing screw holes ensures secure and steadfast die placement.
5) Designed to be compatible with a die height of 25.4mm, catering to an array of operational requirements.
6) Demonstrates versatile adaptability by accommodating die-cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber Pad Roller (Upper Roller)
1) Expertly engineered for optimal performance, the outer wall's diameter of φ388.9mm enhances overall efficiency.
2) Constructed from robust cast steel with a finely ground surface and hard chrome plating, ensuring enduring and reliable performance.
3) The enhanced balanced adjustment feature boosts operation stability, ensuring smooth and efficient processes at all times.
4) Incorporating an electric adjustment system, it optimizes the gap precision with the die roller, enhancing both precision and efficiency.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, it is designed for maximum durability and effectiveness.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse of 40mm with a floating device, it automatically compensates for line speed, ensuring even pad wear and extending service life.
2) The electric repair device significantly enhances pad reuse rate, allowing for 3-4 repairs, which effectively reduces costs and minimizes waste.
3) Our pneumatic automatic separation device for die-cutting rollers significantly reduces pad wear, greatly increasing service life and efficiency.
4. Plate-Free Fixture:
1) Experience the convenience of fast and interchangeable die-cutting with multifunctionality in a single unit, eliminating the need for conventional box templates.
2) Achieve the same efficiency as thin knife slotting, resulting in noteworthy production cost savings for your operations.
3) With thirteen servo motors, effortlessly adjust pre-pressure, pressure lines, and plate-free knife ring size. Enjoy one-key slotting size adjustment by simply inputting cardboard dimensions for ultimate simplicity and convenience.
4. Transmission Gear:
1) Masterfully crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for unparalleled durability and strength.
2) Command six-level precision for smooth operation with minimal noise. Hardness HRC55-60 ensures long-lasting life and minimal wear, maintaining consistent print color accuracy through the ages.
3. The innovative keyless connection of all transmission components (shaft and gear) through the advanced expansion sleeve technology eliminates any connection gaps, making it ideal for enduring high-speed operations with substantial torque. This cutting-edge design ensures smooth and uninterrupted performance.
5. State-of-the-Art Oil Supply Device:
1) This sophisticated system is equipped with an efficient mechanical oil pump, ensuring seamless and consistent oil supply cycling. This feature significantly enhances the overall performance and longevity of the machinery by optimizing its functionality.
2) The system boasts a groundbreaking circulation oil supply mechanism, which skillfully ensures uniform oiling of gears. It meticulously maintains a balanced oil level across each group, bolstering the machine's reliability and efficiency.
3) It incorporates a closed spray lubrication system, offering superior lubrication for unparalleled transmission accuracy. This advanced system not only enhances lubrication but also extends the life of the machine, ensuring peak performance over time.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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