| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Product description of two-color chain-type water-based ink printer
I. Core functions and technical advantages
1. Two-color high-precision printing system
Dual-group independent printing unit: This advanced feature comes with two separate water-based ink printing modules, allowing you to simultaneously produce two colors, such as a primary and a secondary color, or even a special color with a pattern. This ensures seamless one-time molding of intricate designs.
FLEXO flexographic printing technology: Embrace the brilliance of water-based anilox roller ink supply combined with a high-precision ceramic anilox roller (300-600LPI line count). This synergy guarantees consistent ink transfer and sharp printing clarity reaching up to 1200dpi, capable of printing text as small as 1.5mm with dot reproduction precision of ±0.1mm.
360° phase electric fine-tuning: Achieve unmatched color registration precision of ±0.8mm with our 360° electric phase inch fine-tuning. The printing wheel offers a 20mm left-right adjustment, catering to your high-precision packaging demands.
2. Chain drive system
Roller chain drive structure: Experience robust efficiency with our high-strength roller chain built to ISO 606 standards. With an impressive transmission efficiency of over 98%, it withstands long-term, high-load operations, adapting seamlessly to variable speeds from 10 to 70 m/min.
Circulating lubrication oil supply system: Our gearbox features a cutting-edge automatic circulating lubrication system that reduces noise to below 75dB and extends gear life by over 30%, ensuring consistent color registration stability.
Automatic chain tension compensation: Equipped with a state-of-the-art tension sensor and servo motor linkage, this innovation provides real-time monitoring and automatic adjustments of chain tightness, eliminating printing deviations due to chain elongation.
3. Environmentally friendly water-based ink printing technology
Water-based ink compatibility: Our system supports water-soluble FLEXO ink compliant with EU REACH regulations, ensuring VOC emissions under 100ppm and no irritating odors. It's perfect for sensitive packaging sectors like food and medicine.
Ink automatic circulation system: When the machine halts, the rubber wheel idles automatically to prevent ink drying. A pneumatic diaphragm pump paired with an independent ink-distributing motor ensures zero ink waste and rapid color changes in under 5 minutes.
Hot air drying system: Our integrated three-stage hot air drying module offers adjustable temperatures from 50-120ºC, achieving drying speeds up to 30 m/min. This meets the drying requirements of various materials such as film and paper.
2. Key technical parameters
Item Parameter range Advantages
Printing width 1400-2000mm (optional customization) Perfectly suited for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Accommodates a versatile range of packaging substrates.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Ensures precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.8mm A benchmark in the industry, fulfilling the requirements of fine pattern printing.
Power supply power 380V/50Hz, total power 25-40kW Energy-efficient design, cutting energy consumption by 15% compared to conventional equipment.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) Features a modular design, facilitating easy integration into workshop layouts and effortless maintenance.
3. Intelligent and humanized design
1. Automatic control system
Experience seamless efficiency with our advanced PLC + touch screen operation! Equipped with a state-of-the-art Siemens PLC controller and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and insightful production data statistics, including output, energy consumption, and downtime-streamlining your workflow like never before.
Revolutionize your operational efficiency with our optional remote monitoring function! Leveraging the power of the Industrial Internet of Things (IIoT) module, you can remotely monitor equipment status, receive early warning notifications, and perform OTA firmware upgrades, significantly enhancing your operation and maintenance efficacy.
2. Effortless Plate Change and Maintenance: Experience unprecedented ease and speed.
Maximize your productivity with our track sliding printing unit! Featuring a pneumatic locking and electric opening/closing structure, this unit allows plate changes in under 10 minutes, and the anilox roller can be swapped without halting machine operation-ensuring uninterrupted production.
Our modular design for wearing parts, including the anilox roller, rubber roller, and scraper, boasts standardized interfaces for hassle-free replacement. Key components like chains and gears are engineered for longevity, with an impressive lifespan exceeding 8000 hours, minimizing downtime and maintenance costs.
3. Uncompromising Safety Protection: Prioritizing safety in every operation.
Ensure complete peace of mind with our fully enclosed protective cover, featuring a grating sensor and emergency stop button for effective human-machine isolation. An anti-winding shield on the transmission part further aligns with stringent CE safety standards.
Stay ahead of potential issues with our sophisticated ink leakage detection system. Integrated with a liquid level sensor and ink leakage alarm, this system provides real-time monitoring of ink tank and pipeline status, preventing pollution accidents before they occur.
IV. Application Fields and Exemplary Cases: Transforming visions into reality.
1. Core Application Scenarios: Tailored for diverse industry needs.
Elevate your packaging printing capabilities with remarkable graphic printing on cartons, paper boxes, and flexible packaging bags, including food bags and medicine boxes, ensuring vibrant and high-quality results every time.
Enhance your brand identity with precise two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels, delivering superior sharpness and clarity that stands out.
Special Material Processing: Achieve unmatched precision and quality in high-precision printing of aluminum foil, synthetic leather, and composite materials, perfect for industries demanding excellence.
2. Industry Cases: Proven success across multiple sectors.
Food Packaging: Witness a remarkable transformation at a leading dairy company, where our machine prints milk cartons with FDA-compliant water-based inks, boosting their annual production capacity by an impressive 40%.
Medical Labels: In collaboration with a pharmaceutical factory, our two-color printing facilitates synchronized output of drug batch numbers and anti-counterfeiting codes, with color accuracy meeting stringent GMP certification requirements.
V. After-Sales Service and Certification: Commitment to quality beyond purchase.
1. Comprehensive Service System: Dedicated to your satisfaction and success.
Whole Machine Warranty: Enjoy a 1-year warranty on the entire machine, extendable to 2 years for core components, along with lifetime maintenance support, ensuring long-term reliability and peace of mind.
Technical Support: Benefit from 24/7 remote diagnosis, offering prompt solutions and minimizing downtime, so you can maintain peak performance.
Training Service: Avail of free operation training and process guidance, complete with a complimentary ink debugging manual, empowering you with the knowledge to maximize your machine's potential.
2. Certification Qualification: Benchmark standards for excellence and reliability.
Environmental Certification: Our water-based inks have achieved EU REACH certification, complementing equipment compliance with the ISO 14001 environmental management system, reinforcing our commitment to sustainable practices.
Quality Certification: Having passed CE certification and with key components like motors and sensors sourced from reputable imported brands, we ensure the highest quality and performance standards, assuring your investment in excellence.
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