Product Description
1. Paper Feeding Section:
Unleash the power of advanced engineering with our servo-driven, pressure-free extended paper feeding front edge. This trailblazing design revolutionizes traditional methods by eliminating cumbersome paper guide and embossing rollers, allowing cardboard to effortlessly glide to the printing roller via innovative front edge vacuum technology. Our synchronized power input gear aligns flawlessly with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding duration. Enjoy seamless, hassle-free adjustments and experience peak performance with our state-of-the-art design.
Discover excellence in our paper feeding section, featuring the celebrated French Martin front edge paper feeding architecture. The intelligently designed tilting tabletop elevates with ease, streamlining the paper feeding process. Its low-front, high-back configuration minimizes paper jams and protects cardboard integrity, making it perfect for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers focused power, especially for high-strength and heavy cardboards, ensuring flawless alignment. A light-pressure bearing wheel frame supports high cardboard stacks, reducing weight load and enhancing bellows speed efficiency, redefining productivity.
Our innovative pressure-free front edge paper feeding system is a game-changer, solving the common problem of cardboard damage from traditional paper guide rollers. This breakthrough technology maintains up to 100% of the cardboard's physical attributes, empowering carton manufacturers with greater paper freedom. By discarding the outdated roller mechanism, it ensures the gentle handling of all cardboards during transportation, achieving unmatched protection and performance.
1. Machine Clutch:
1) Prioritizing safety above all, our electric control machine clutch is equipped with a continuous alarm bell during operation, ensuring the utmost security for operators at all times.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize state-of-the-art variable frequency motors and controllers, championing energy efficiency and smooth startups. With an integrated motor start protection device, reliability is assured with every use.
2. Front Edge Paper Feeding System:
1) The system boasts suction-assisted paper feeding with a powerful, adjustable 7.5KW fan, allowing it to modulate air volume based on cardboard bend for uninterrupted, smooth operation.
2) Harness the power of precision with cylinder-driven paper lifting and dropping, facilitating quick and effective handling for streamlined processes.
3) Experience optimal convenience with one-button electric adjustments for side, front, and rear baffles, enhancing user-friendliness and efficiency.
4) Featuring Taiwan's ultra-durable front edge paper feeding wheel, this system guarantees superior durability and resistance to wear, ensuring long-lasting performance.
5) Customize your operation with our versatile interval paper feeding device, offering seamless selection between continuous and interval paper feeding tailored to your specific needs.
6) The user-friendly seven-inch computer touch screen control provides real-time production volume and counting alerts, significantly boosting operational efficiency and management.
3. Automatic Zeroing Device:
1) Our advanced paper feeding and die-cutting units feature electric and automatic zeroing, delivering unparalleled precision and ease of use.
2) Perfect for general carton applications, our automatic zeroing device offers two trial prints for pinpoint accuracy, drastically reducing cardboard waste and enhancing cost-efficiency.
4. Dust Removal Device:
1) The brush dust removal device in our paper feeding section adeptly removes impurities from the cardboard's printed surface, raising the bar for print quality and clarity.
2) With an impressive storage order capacity of up to 999, our system ensures precise and efficient automatic alignment, boosting productivity.
3) Simplify operations with the ease of one-key alignment and slot size adjustments, enhancing user experience and efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously engineered outer diameter of our printing roller stands at 395mm, extending to 405mm with the plate's outer diameter, ensuring exceptional performance and versatility.
2) With a flawlessly polished surface, the steel pipe is enveloped in a robust hard chrome plating layer, guaranteeing unparalleled durability and wear resistance for enduring functionality.
3) Our expert balance correction system is meticulously implemented to ensure that your operations remain smooth and uninterrupted, maintaining utmost reliability and consistency throughout every process.
4) Ingeniously designed with a ratchet fixed plate rolling shaft, this mechanism offers enhanced stability and precision, contributing to flawless operational performance.
5) This sophisticated machinery features a comprehensive full plate hanging slot, expertly engineered for use with 9mm hanging plate strips, providing unparalleled versatility and user-friendly functionality.
6) Experience effortless loading and unloading of printing plates with our electrically controlled foot switch, facilitating smooth and seamless forward and reverse rotation at your command.
2. Printing roller:
1) This component is crafted with an outer diameter of 159mm, demonstrating precision engineering to deliver unmatched performance and reliability.
2) The surface of the steel pipe is finely ground and enveloped in hard chrome plating, exemplifying our commitment to durability and a polished finish.
3) With adeptly performed balance correction, this component facilitates smooth and consistent operation, ensuring exceptional results every time.
4) Enjoy versatile manual adjustment of the printing roller's gap dial, with a precise adjustment range of 0-12mm, tailored for precision printing excellence.
3. Upper and lower rollers for paper feeding:
1) The upper roller, boasting an outer diameter of 99mm, is constructed from robust thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless paper handling.
2) Built with an outer diameter of 156mm, the lower roller is made from sturdy thick-walled steel pipe, with a ground surface and hard chrome plating to ensure durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is provided, offering a precise 0-12mm range for accuracy in paper handling.
4. Steel anilox roller
1) This steel anilox roller shines with an outer diameter of φ213 and offers mesh numbers ranging from 180 to 260, allowing you to customize performance to your exact needs.
2) The steel tube surface is expertly ground with mesh precisely pressed, then finished with hard chrome plating, delivering exceptional inking performance.
3) Our balance correction ensures uniform inking, with smoothly consistent dots for print quality that stands out.
4) Featuring a wedge overrunning clutch, this anilox roller is designed to evenly distribute and efficiently clean the ink, enhancing your printing outcomes.
5) Manual adjustment of the anilox gap dial is facilitated, providing you with precise control over the inking process for optimum results.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for efficient and effective ink transfer, ensuring consistent and vibrant prints.
2) Expertly wrapped with wear-resistant rubber and balanced for maximum durability, the roller's steel pipe is engineered for long-lasting performance.
3) Specially ground in both middle and high-pressure areas, this roller guarantees superior ink transfer and extraordinary printing results.
4) Featuring a rubber hardness precisely measured between 60-65 degrees, this roller ensures optimum resilience, contributing to enhanced performance.
5) Equipped with the Yunmo motor, this roller operates quietly and efficiently, thanks to its silent motor technology.
6. Phase adjustment mechanism:
1) Our sophisticated planetary gear business structure ensures precise operational control for impeccable print alignment.
2) Experience seamless adjustments with electrically controlled printing phase adjustment and a 360-degree digital interface, whether during operation or when halted.
3) Offering electric lateral position adjustment with a fine-tuning range of ±10mm, this mechanism provides precise alignment customization.
7. Ink circulation
1) Outfitted with a pneumatic diaphragm pump, this ink circulation system assures a stable ink supply and allows for effortless maintenance.
2) An incorporated ink filter efficiently removes impurities, ensuring pristine ink quality for perfect print outcomes.
8. Printing phase fixing device:
1) The device is equipped with a cutting-edge electromagnetic clutch brake, meticulously designed for unparalleled precision control during operation, ensuring a flawless performance every time.
2) During phase adjustments, our sophisticated brake mechanism securely anchors the machine, maintaining the original gear position with unmatched reliability and precision, offering peace of mind and ensuring consistent outcomes.
9. Oil supply device:
1) A state-of-the-art mechanical oil pump delivers a consistent and reliable flow of oil, ensuring seamless and uninterrupted machine operation, elevating efficiency to new heights.
2) The advanced circulating oil supply system not only guarantees even inking of gears but also maintains balanced oil levels across all groups, optimizing performance and ensuring the longevity of the machinery.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-crafted component stands as a testament to optimal performance and engineering excellence.
2) Constructed from resilient cast steel, the surface is expertly ground and strengthened with a hard chrome plating, ensuring enduring durability and superior performance.
3) Expert balance adjustments enhance stability during operation, ensuring consistent and reliable results, catering to the most demanding production needs.
4) Precisely spaced die fixing screw holes at 50mm*50mm intervals offer easy operation and setup, making it user-friendly and efficient for swift installations.
5) Designed to accommodate a die height of 25.4mm, this feature offers unparalleled versatility in application, adapting to various requirements with ease.
6) Capable of die cutting a thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this component is adept at adapting to diverse production needs.
2. Rubber pad roller (upper roller)
1) The outer wall, with a dimension of φ388.9mm, provides robust support and precision, ensuring sustained excellence in operation.
2) Crafted from top-tier cast steel, with a ground surface and hard chrome plating, this roller promises extended longevity and resilience against wear.
3) Balanced adjustments enhance stability, delivering consistent and reliable operations, ensuring that every run is smooth and efficient.
4) Features electric gap adjustment with the die roller, offering unparalleled precision control and efficiency for optimal results.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring excellent coverage and superior performance.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, combined with a sophisticated floating device, allows for automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) An advanced electric repair device significantly boosts the reuse rate of pads, allowing each to be repaired 3-4 times, maximizing efficiency and cost-effectiveness.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life and ensuring sustained performance.
4. Plate-free fixture:
1) This innovative multifunctional fixture facilitates rapid die-cutting interchange without the need for templates for standard boxes, streamlining the process and enhancing productivity.
2) Delivers results equivalent to thin knife slotting, significantly reducing production costs while maintaining high standards of quality and efficiency.
3) Equipped with 13 servo motors, this advanced feature enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it allows one-key slotting size adjustments, emphasizing convenience and ease of use.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is meticulously tempered, ground, and nitrided for exceptional strength and durability, ensuring long-lasting performance.
2. Engineered to a six-level precision standard, this component operates smoothly and quietly, with hardness ranging from HRC55-60, offering long-lasting, low-wear performance that consistently maintains printing color accuracy over time.
3. At the heart of our advanced technology is the integration of a keyless connection (expansion sleeve) between all transmission components, including the shaft and gear. This revolutionary design eliminates connection gaps, ensuring seamless, high-speed operation even under demanding large torque conditions, setting a new standard in efficiency and reliability.
5. Oil Supply Device:
1) Our system boasts a sophisticated mechanical oil pump, which ensures a dependable oil supply cycle. This innovation supports the smooth and uninterrupted operation of your machinery, giving you peace of mind and enhancing productivity.
2) The inclusion of a cutting-edge circulation oil supply mechanism guarantees consistent gear lubrication and maintains optimal oil levels across all groups. This careful design fosters both the longevity and efficiency of the equipment, ensuring it performs at its best for years to come.
3) Utilizing a state-of-the-art closed spray lubrication system, this method not only ensures precision in transmission but also significantly prolongs the life of the machinery. Experience enhanced accuracy and reduced wear and tear, preserving the integrity of your investment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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