| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the state-of-the-art 5+1 High-Definition Water-Based Ink Printing Machinery: a true marvel in packaging printing technology! This exceptional equipment harmoniously combines multi-color high-precision printing, eco-friendly energy conservation, and intelligent control mechanisms. Designed primarily for use in cartons, paper boxes, flexible packaging, and similar domains, this machinery is a testament to innovation. At its core is a sophisticated configuration - five independent printing units coupled with a versatile multifunctional efficiency unit, which can include glazing, die-cutting, or spot color enhancements. This synergy enables complex graphics to be molded and treated in a single process, vastly enhancing both production efficiency and printing quality. Below, we delve into the core technology, application scenarios, and performance parameters that define this groundbreaking system:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each printing module is exquisitely equipped with advanced FLEXO flexographic technology. It supports water-based inks that adhere to stringent EU REACH regulations, ensuring VOC emissions remain under 100ppm. This makes it perfectly suited for sensitive packaging applications such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Precision is paramount, and our system excels with a servo motor drive and comprehensive 360° electric phase fine-tuning. Achieve color registration accuracy as exact as ±0.5mm on flat cardboard, with the ability to print text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Experience minimal downtime with our innovative pneumatic locking and track sliding structure. Change plates in under 10 minutes and replace the anilox roller on the fly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module achieves outstanding partial or overall glazing. Enhance surface gloss and improve wear resistance at an impressive drying speed of 30 meters per minute.
Die-Cutting/Slotting Function: Selected models come with a linked die-cutting unit, facilitating seamless creasing, slotting, and die-cutting of corrugated cardboard, and diminishing the need for further processing.
Spot Color Printing Expansion: Unleash creativity with the customizable sixth unit, ideal as a spot color channel to cater to specialized inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Embrace the future with Siemens PLC and a vibrant 10.4-inch color touch screen. Benefit from parameter presets, fault diagnosis, and detailed production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): Stay connected effortlessly with the Industrial Internet of Things (IIoT) module. Monitor equipment status remotely, receive early warning alerts, and perform OTA firmware upgrades, all while reducing operational and maintenance costs.
Tension Closed-Loop Control: A tension sensor working in tandem with a servo motor allows real-time adjustments to paper tape tension, ensuring flawless printing without deviation.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our integrated hot air drying module, adjustable between 50-120ºC, is complemented by infrared radiation for auxiliary drying, achieving a rapid drying speed of 30 meters per minute. It is versatile enough for materials ranging from film to paper.
Ink Zero Waste System: Designed for sustainability, the rubber wheel idles automatically when halted, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes, with ink recycling as a bonus.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Perfectly suitable for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Designed to support a diverse array of packaging substrates.
Mechanical Speed: 10-70 meters per minute (Stepless Speed Regulation) Whether for precise low-speed debugging or highly efficient high-speed production, this system caters to all needs.
Color registration precision: ±0.5-0.8mm. Leading the industry with unparalleled accuracy to perfectly meet those intricate fine pattern printing requirements.
Power supply: 380V/50Hz, total power consumption 25-40kW. Designed with energy efficiency in mind, it conserves 15% more power compared to traditional equipment, ensuring both cost-effectiveness and environmental responsibility.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Boasting a modular design, it allows for seamless workshop layout adaptation and simplified maintenance.
3. Application Areas and Typical Scenarios
Packaging Printing
Cartons / Paper Boxes: Masterfully achieves multi-color graphics and glazing in a single operation, perfect for e-commerce logistics, gift boxes, and more.
Soft Packaging: Facilitates high-precision printing on film materials, ideal for producing food bags and packaging for daily chemicals.
Labels and Logos
Industrial Labels: Two-color batch number and QR code overprinting with color accuracy that meets GMP certification standards.
Anti-Counterfeiting Labels: Utilizing spot color printing combined with selective glazing to significantly enhance product anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: Offers high-precision printing, tailored for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Consumables: Anilox rollers, rubber rollers, and other replacements feature standardized interfaces for easy swaps; key components like chains and gears boast over 8,000 hours of operational life.
Fully Enclosed Protective Cover: Equipped with advanced grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, these meet stringent CE safety standards.
Data Management
Production Report Generation: Captures real-time data including printing speed, ink use, and downtime, enabling insightful production efficiency analysis.
CIP4 Data Interface: Seamlessly connects with enterprise ERP systems for fluid order transmission and process parameter integration.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a comprehensive 1-year warranty on the entire machine (with core components covered for 2 years), along with 24/7 remote diagnostics and engineer on-site service within 48 hours for domestic needs.
Environmental Certification: Features water-based ink that is EU REACH certified and equipment that adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality Certification: Backed by CE certification, the product integrates key components like motors and sensors from world-renowned imported brands, ensuring superior quality and reliability.
){kind=link}