| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
An Invitation to Discover: The Intricacies of Our 5+1 High-Definition Water-Based Ink Printing Machinery
Step into the future of advanced packaging with our cutting-edge 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment offers a seamless blend of multi-color high-precision printing, environmental sustainability, and intelligent control. Perfectly tailored for the dynamic demands of cartons, paper boxes, and flexible packaging, this machine's innovative configuration boasts five independent printing units alongside a multifunctional efficiency unit. Whether you're glazing, die-cutting, or adding unique spot colors, achieve breathtaking one-time molding and surface treatment of complex graphics, elevating both production efficiency and print quality to new heights. Indulge in the following detailed explorations of our core technology, versatile application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems: A Revolution in Print Quality
Revolutionizing the market, our independent five-color printing unit utilizes advanced FLEXO flexographic technology. It supports environmentally-friendly water-based inks compliant with EU REACH regulations, ensuring VOC emissions remain astonishingly low at under 100ppm. This system is ideally suited for sensitive packaging applications such as food and medicine, offering unparalleled quality and safety.
Achieve astounding precision with micron-level color registration accuracy. Our system, driven by a servo motor with 360° electric phase fine-tuning, guarantees a color registration accuracy of ±0.5mm on flat cardboard. Print the most intricate designs, with text as small as 1.5mm and exquisite dot reproduction at ±0.1mm accuracy.
Experience unprecedented efficiency with our quick plate change design. The innovative pneumatic locking and track sliding structure allows for a plate change time of less than 10 minutes, and the anilox roller can be effortlessly replaced without halting the machine, maximizing operational uptime.
The Multifunctional Efficiency Unit (+1 Configuration): Excellence Beyond the Ordinary
Unleash the potential of your prints with our water-based glazing module. The integrated chamber scraper glazing system enables both partial or full glazing, enhancing surface gloss and wear resistance. Drying at an impressive speed of 30 meters per minute, this module elevates the aesthetic and durability of every project.
Harness the power of our die-cutting/slotting function, with models equipped with linkage die-cutting units. This feature supports intricate creasing, slotting, and die-cutting of corrugated cardboard, streamlining processes and reducing reliance on subsequent processing stages.
Expand your creative possibilities with spot color printing. The customizable sixth unit is designed to cater to specialty inks, including metallic and fluorescent colors, fulfilling diverse and unique printing demands.
The Intelligent Automation Control System: Pioneering the Future of Printing
Integrate efficiency with our PLC and touch screen operation. Utilizing the robust Siemens PLC and a vivid 10.4-inch color touch screen, it supports parameter presets, fault diagnosis, and comprehensive production data statistics like output and energy consumption, ensuring smooth and informed operations.
Enhance your oversight with remote monitoring (optional), facilitated by the Industrial Internet of Things (IIoT) module. This feature enables real-time equipment status checks, early warning notifications, and OTA firmware upgrades, all designed to significantly reduce operational and maintenance expenditures.
Maintain flawless quality with tension closed-loop control. Equipped with a tension sensor and servo motor linkage, this system adjusts the paper tape tension in real-time, safeguarding against any printing deviations.
Efficient Drying and Environmentally Friendly Design: Eco-Conscious Innovation
Our three-stage hot air drying system is a marvel of innovation, integrating a hot air drying module with adjustable temperatures between 50-120ºC. Augmented by infrared radiation auxiliary drying, it achieves drying speeds of 30 meters per minute, accommodating various materials like film and paper with ease.
Champion sustainability with our ink zero waste system. Featuring a rubber wheel that automatically idles when the machine is stopped, and a pneumatic diaphragm pump that supplies ink, paired with an independent ink-distributing motor, you can achieve rapid ink color changes in less than 5 minutes while optimizing ink recycling.
2. Key Technical Parameters
Project: Parameter Range and Advantages
Printing Width: 1400-2000mm (Optional Customization) - Designed to adapt effortlessly to three-, five-, and seven-layer corrugated cardboard, as well as wide-width films, this feature provides unparalleled versatility and scalability.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Our machine supports a vast array of packaging substrates, delivering flexibility and adaptability for diverse production needs.
Experience unparalleled efficiency and precision with mechanical speeds ranging from 10 to 70 meters per minute, thanks to our advanced stepless speed regulation. Enjoy the dual benefits of pinpoint accuracy during low-speed debugging and remarkable productivity at high-speed operations.
Achieve superior quality with our industry-leading color registration accuracy of ±0.5-0.8mm, designed to meet and exceed the demands of intricate pattern printing with impeccable precision.
Power supply of 380V/50Hz and total power usage between 25-40kW reflect our commitment to energy conservation. Our cutting-edge design delivers a 15% increase in energy efficiency compared to conventional equipment.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design ensures seamless integration into any production facility, making layout adjustments and maintenance effortlessly convenient.
3. Explore the Diverse Application Areas and Typical Scenarios
Tailored Solutions for Packaging Printing
For carton and paper box applications, our system enables seamless multi-color graphics and glazing in a single pass, making it ideal for e-commerce logistics boxes, exquisite gift boxes, and more.
In the realm of soft packaging, our machine excels in high-precision printing on film materials, perfect for producing vibrant food bags and sophisticated daily chemical packaging pouches.
Labels and Logos: A New Standard
Our industrial labeling capabilities offer two-color overprinting for batch numbers and QR codes, ensuring color accuracy that aligns with GMP certification requirements.
For anti-counterfeiting labels, we blend spot color printing with selective glazing to significantly enhance product security and authenticity.
Special Material Processing Excellence
Our high-precision printing on aluminum foil and composite materials is ideal for pharmaceutical foil packaging and electronic component shielding, setting a new benchmark for quality and reliability.
IV. Intelligent and Human-Centric Design Features
Swift Maintenance and Robust Safety Protection
Our modular components, including anilox and rubber rollers, come with standardized interfaces for hassle-free replacement. Key components, like chains and gears, are designed to last over 8,000 hours, minimizing downtime.
Our fully enclosed protective cover, complete with grating sensors and emergency stop buttons, features anti-winding shields on transmission parts, delivering unmatched safety that complies with CE standards.
Advanced Data Management Capabilities
Generate comprehensive production reports with real-time data logging of parameters such as printing speed, ink consumption, and downtime, enabling in-depth production efficiency analysis.
Our CIP4 data interface ensures seamless integration with enterprise ERP systems, facilitating effortless transmission of orders and process parameters.
V. Comprehensive After-Sales Service and Certifications
Enjoy peace of mind with our 1-year comprehensive warranty (extended to 2 years for core components), 7×24 hour remote diagnostics, and prompt on-site engineer service within 48 hours (domestic).
Our commitment to sustainability is validated by the EU REACH certification for water-based ink, and compliance with the ISO 14001 environmental management system, reflecting our dedication to eco-friendly practices.
Our unwavering quality assurance is backed by CE certification, featuring key components like motors and sensors from esteemed imported brands.
){kind=link}