| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
Dive into the realm of cutting-edge packaging technology with the state-of-the-art 5+1 high-definition water-based ink printing machinery. This revolutionary equipment harmoniously combines multi-color high-precision printing, eco-friendly operation, and smart automation. Primarily crafted for cartons, paper boxes, and flexible packaging, it boasts a core configuration featuring five independent printing units plus one multifunctional efficiency unit, adept at glazing, die-cutting, or spot color application. This innovation delivers seamless one-pass formation and intricate graphics treatment, elevating both production efficiency and print quality. Let's explore the core technologies, versatile applications, and stellar performance attributes that set this powerhouse apart:
1. Core technology and functional advantages
Five sets of high-precision printing system
The independent five-color printing unit stands as a hallmark of innovation, equipped with cutting-edge FLEXO flexographic technology. It embraces eco-conscious water-based inks (strictly adhering to EU REACH standards) with VOC emissions capped at a minimal 100ppm, making it ideal for sensitive packaging applications like food and pharmaceuticals.
Achieve unparalleled micron-level color registration accuracy, thanks to the servo motor drive coupled with 360° electric phase fine-tuning. This ensures precision with a color registration accuracy of ±0.5mm on flat cardboard, accommodating text as tiny as 1.5mm and dot reproduction precision of ±0.1mm.
Experience seamless transitions with our quick plate change design. Featuring a pneumatic locking and track sliding structure, plates can be swapped in under 10 minutes, while the anilox roller changeover occurs without halting operations.
Multifunctional efficiency unit (+1 configuration)
The water-based glazing module is a marvel of integration, utilizing a chamber scraper glazing system for both partial and full glazing. Enhance surface gloss and durability, achieving a drying rate of 30 meters/minute with ease.
Our advanced die-cutting/slotting function brings added versatility. Selected models feature a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard to streamline the workflow and reduce dependency on subsequent processes.
Unleash creative possibilities with spot color printing expansion. Customize the sixth unit as a spot color channel to fulfill distinct printing demands, including metallic and fluorescent inks.
Intelligent automation control system
Harness the power of intelligence with our PLC + touch screen operation setup, incorporating Siemens PLC and a vibrant 10.4-inch color touch display. Benefit from features like parameter presets, fault diagnostics, and comprehensive production data analytics, covering metrics such as output and energy usage.
Elevate your control with the optional Industrial Internet of Things (IIoT) module for remote monitoring. This feature enables real-time equipment status tracking, early warning notifications, and OTA firmware upgrades to optimize operational efficiency and minimize maintenance costs.
Optimize precision with tension closed-loop control. The system uses a tension sensor and servo motor linkage to continuously adjust paper tape tension, ensuring flawless printing alignment throughout the process.
Efficient drying and environmentally friendly design
Our three-stage hot air drying system stands out, featuring an integrated module with adjustable temperatures from 50-120ºC and infrared radiation to aid drying. Achieve an impressive drying speed of 30 meters/minute, adaptable to various materials including films and paper.
An ink zero waste system complements our sustainable approach. The rubber wheel automatically idles during machine stops, while the pneumatic diaphragm pump with its independent ink-distributing motor ensures rapid ink color changes in under 5 minutes, promoting ink recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) This broad selection accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films, offering versatility across different packaging needs.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Embrace a variety of packaging substrates, ensuring adaptability and performance across diverse applications.
Mechanical speed: Experience unparalleled efficiency with our Five Plus One High Definition Ink Printing Machine, boasting a mechanical speed range of 10-70 meters per minute. Its stepless speed regulation ensures precise low-speed debugging coupled with dynamic, high-speed production efficiencies.
Color registration accuracy: This state-of-the-art machine features an industry-leading color registration accuracy of ±0.5-0.8mm, adeptly fulfilling the demands of intricate, fine pattern printing with ease and precision.
Power supply: Operating on a 380V/50Hz power supply, this machine's total power consumption ranges from 25-40kW. Its innovative energy-saving design conserves 15% more power than traditional equipment, promoting eco-friendly operations and cost efficiency.
Dimensions: The compact and efficient modular design of our machine measures 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. This facilitates seamless integration into any workshop layout, ensuring straightforward maintenance and operation.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Elevate your packaging solutions with multi-color graphics and glazing in a single pass. Ideal for e-commerce logistics boxes, gift boxes, and more, providing vibrant, eye-catching results.
Soft packaging: Designed for precision, this machine excels in high-definition printing on film materials, perfect for the production of food bags and daily chemical packaging bags, delivering superior quality and detail.
Labels and logos
Industrial labels: Achieve exacting standards with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets stringent GMP certification requirements.
Anti-counterfeiting labels: Enhance product security with spot color printing combined with local glazing, significantly boosting the anti-counterfeiting performance of your products.
Special material processing
Aluminum foil and composite materials: Our machine delivers precision printing, perfect for applications such as pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring high-quality results.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Simplify maintenance with our standardized modular components like anilox and rubber rollers. Key components, including chains and gears, boast exceptional longevity with a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Featuring advanced safety measures, our machine is equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission components, all conforming to CE safety standards.
Data management
Production report generation: Enhance productivity with real-time data capture on printing speed, ink usage, downtime, and more, supporting comprehensive efficiency analysis.
CIP4 data interface: Achieve seamless operational integration through our CIP4 data interface, enabling effortless connection to enterprise ERP systems for smooth transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy peace of mind with a 1-year comprehensive machine warranty (with core components extended to 2 years). We offer 24/7 remote diagnosis and guarantee on-site service by an engineer within 48 hours for domestic customers.
Environmental certification: Our commitment to sustainability is underscored by our water-based ink, which holds EU REACH certification, and our equipment's compliance with the ISO 14001 environmental management system.
Quality certification: Rest assured in the superior quality of our machine, certified under CE standards, and featuring key components such as motors and sensors sourced from esteemed international brands.
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