| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the future of packaging with the 5+1 High-Definition Water-Based Ink Printing Machinery, an epitome of technological brilliance crafted for the modern age. This cutting-edge equipment harmoniously blends multi-color high-precision printing with eco-friendly and energy-efficient practices, all underpinned by intelligent control systems. Ideal for applications in cartons, paper boxes, and flexible packaging, it stands as a beacon of innovation in its field. At its core is a configuration of five independent, precision-driven printing units coupled with a versatile multifunctional efficiency unit. This allows for seamless one-time molding and intricate surface treatments of complex graphics, drastically enhancing both productivity and print quality. Below, we delve deeper into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Our Independent Five-Color Printing Unit represents the pinnacle of FLEXO flexographic technology. Each module is expertly designed to accommodate water-based inks, strictly adhering to EU REACH regulations. Furthermore, VOC emissions are impressively kept below 100ppm, making it exceptionally suited for sensitive packaging applications, including food and pharmaceuticals.
Achieve unparalleled Micron-Level Color Registration Accuracy with our system's innovative servo motor drive combined with 360° electric phase fine-tuning. This ensures color registration precision within ±0.5mm on flat cardboards, allowing even the smallest text of 1.5mm to be printed clearly, and boasting a dot reproduction accuracy of ±0.1mm.
Our Quick Plate Change Design revolutionizes efficiency. The unit's pneumatic locking system, paired with a track sliding structure, facilitates plate changes in less than 10 minutes. Even the anilox roller can be seamlessly replaced without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Discover enhanced finishes with our Water-Based Glazing Module. This integrated chamber scraper glazing system allows for either partial or full glazing, significantly boosting surface gloss and wear resistance. Drying occurs at an impressive speed of 30 meters per minute, ensuring rapid and effective results.
Revolutionize your production with our Die-Cutting/Slotting Function. Certain models come equipped with a linkage die-cutting unit to efficiently handle creasing, slotting, and die-cutting of corrugated cardboard, effectively minimizing reliance on subsequent processes.
Elevate your prints with Spot Color Printing Expansion. Customize the sixth unit to include a spot color channel, perfectly accommodating the needs for special inks like metallic and fluorescent colors.
Intelligent Automation Control System
Our PLC + Touch Screen Operation is seamlessly intuitive, featuring a Siemens PLC paired with a 10.4-inch color touch screen. This system supports parameter presets, offers fault diagnosis, and maintains production data statistics, including output and energy consumption insights.
Opt for Remote Monitoring capabilities through the Industrial Internet of Things (IIoT) module. This optional feature offers remote oversight of equipment status, proactive early warning alerts, and OTA firmware upgrades, which together significantly curtail operation and maintenance costs.
Experience precision with our Tension Closed-Loop Control. This system, equipped with a tension sensor and servo motor linkage, dynamically adjusts paper tape tension in real-time, ensuring impeccable print alignment every time.
Efficient Drying and Environmentally Friendly Design
Our Three-Stage Hot Air Drying system sets new standards in efficiency. With an integrated hot air drying module (adjustable between 50-120ºC) complemented by infrared radiation for auxiliary drying, it achieves speeds of 30 meters per minute, catering to diverse materials such as films and paper with utmost precision.
Our innovative Ink Zero Waste System ensures sustainability. During machine downtime, the rubber wheel automatically enters an idle state, while the pneumatic diaphragm pump delivers ink via an independent ink-distributing motor. This facilitates rapid ink color changes (under 5 minutes) and promotes recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Our Printing Width ranges from 1400-2000mm, with optional customization available to suit specific needs. This versatility makes it ideal for various corrugated cardboards-three, five, or seven-layer-and wide-width films.
Applicable Materials include Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), and Aluminum Foil, supporting a wide array of packaging substrates for diverse applications.
Our Mechanical Speed spans 10-70 meters per minute with stepless speed regulation, ensuring precise low-speed debugging and efficient high-speed production for all your printing needs.
Achieving unparalleled precision with a color registration accuracy of ±0.5-0.8mm, our equipment leads the industry, perfectly catering to the intricate demands of fine pattern printing.
Our energy-efficient design operates on a 380V/50Hz power supply with a total power range of 25-40kW, boasting an impressive 15% energy savings compared to conventional machines.
Experience the ease of a modular design with dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), ensuring seamless workshop integration and straightforward maintenance.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in carton and paper box applications, enabling multi-color graphics and glazing in a single pass-ideal for e-commerce logistics and attractive gift boxes.
Specialized in soft packaging, we offer high-precision printing for film materials, perfect for producing vibrant food bags and sleek daily chemical packaging.
Labels and logos
For industrial labels, achieve precise two-color overprinting of batch numbers and QR codes, adhering to rigorous GMP certification standards.
Enhance product security with our anti-counterfeiting labels, featuring the combination of spot color printing and selective glazing for superior protection.
Special material processing
Our high-precision printing on aluminum foil and composite materials is ideal for pharmaceutical packaging and electronic shielding, ensuring top-notch quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular wearing parts like anilox and rubber rollers, replacements are hassle-free, and key components such as chains and gears boast a remarkable lifespan exceeding 8,000 hours.
Safety is paramount, with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting CE safety standards.
Data management
Our system provides real-time production reports, capturing key data such as printing speed, ink usage, and downtime to support comprehensive efficiency analysis.
Facilitating seamless operations, the CIP4 data interface links to enterprise ERP systems for flawless order and process parameter transmission.
V. After-sales service and certification
Enjoy peace of mind with a 1-year machine warranty (core components extended to 2 years), 24/7 remote diagnostics, and engineer on-site service within 48 hours domestically.
Our commitment to the environment is evident through our water-based ink, certified by the EU REACH, and compliance with the ISO 14001 environmental management system.
Quality assurance is a priority, with CE certification and the use of premium imported components like motors and sensors to ensure superior performance.
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