| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the marvels of our revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the cutting-edge 5+1 high-definition water-based ink printing machinery, a pinnacle of advanced packaging technology. This state-of-the-art equipment seamlessly combines vibrant multi-color, high-precision printing with eco-friendly innovations and smart controls. Ideal for diverse applications such as cartons, paper boxes, and flexible packaging, it features an innovative configuration of five independent high-performance printing units plus an additional multifunctional unit. This sophisticated setup allows for simultaneous complex graphic molding and surface treatment, drastically enhancing both efficiency and print quality. Explore its core technological prowess, versatile applications, and comprehensive performance features:
1. Core technology and exceptional functional advantages
Five sets of precision-driven printing systems for unparalleled results
Independent five-color printing unit: Equipped with cutting-edge FLEXO flexographic technology, each module supports EU REACH-compliant water-based ink with VOC emissions under 100ppm, perfect for sensitive packaging like food and pharmaceuticals.
Micron-level color registration accuracy: Utilizing advanced servo motor drive and 360° electric phase fine-tuning, achieve stunning color registration accuracy of ±0.5mm on flat cardboards, with the ability to print text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Rapid plate change design: Our pneumatic locking and track sliding structure ensures seamless plate changes in under 10 minutes, with the anilox roller replacement possible without halting operations.
Multifunctional efficiency unit (+1 configuration for diverse enhancements)
Water-based glazing module: Featuring an integrated chamber scraper glazing system, achieve stunning partial or full glazing, elevating surface gloss and wear resistance with a drying speed of 30 meters/minute.
Die-cutting/slotting functionality: Select models boast a linkage die-cutting unit, enabling efficient creasing, slotting, and die-cutting of corrugated cardboard, streamlining the production process.
Spot color printing expansion: Customize the sixth unit as a specialized spot color channel, catering to unique printing needs for metallic and fluorescent ink effects.
Intelligent automation control system to streamline operations
PLC + touch screen interface: With Siemens PLC and a vibrant 10.4-inch color touch screen, easily preset parameters, diagnose faults, and access rich production data, including output and energy consumption statistics.
Remote monitoring (optional): The Industrial Internet of Things (IIoT) module provides real-time equipment insights, alerts, and supports OTA firmware updates, minimizing operation and maintenance expenses.
Tension closed-loop control: Integrated tension sensor and servo motor linkage precisely adjust paper tape tension in real time, preventing printing deviations.
Efficient drying and sustainable design for optimal performance
Three-stage hot air drying: Our sophisticated hot air drying module, adjustable from 50-120ºC, accompanied by infrared radiation, delivers rapid drying at 30 meters/minute, adaptable to various materials like film and paper.
Ink zero waste system: Revolutionizing ink management, the rubber wheel idles during machine pauses, with a pneumatic diaphragm pump and independent ink-distributing motor facilitating swift ink color change in under 5 minutes and ensuring ink recycling.
2. Key technical parameters for precision and versatility
Project Parameter range Exceptional Advantages
Printing width 1400-2000mm (customizable options) Ideal for three-, five-, and seven-layer corrugated cardboard and expansive-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Versatile support for diverse packaging substrates
Mechanical speed 10-70 meters/minute (seamless speed regulation) Precision in low-speed debugging, unmatched efficiency in high-speed production
Experience the pinnacle of precision with color registration accuracy reaching an industry-leading ±0.5-0.8mm, perfectly crafted to meet the demands of intricate pattern printing.
Our sophisticated energy-efficient design operates on 380V/50Hz with a total power of 25-40kW, ensuring you save 15% more power compared to traditional equipment, making it a smart investment in sustainable technology.
Designed with versatility in mind, the machine measures an impressive 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular construction allows for seamless integration into your workshop, providing ease of layout and maintenance.
3. Explore diverse application areas and typical scenarios
Innovative solutions for Packaging Printing
Effortlessly achieve vibrant, multi-color graphics and glazing in one seamless process for Carton/Paper Boxes, ideal for e-commerce logistics, gift boxes, and more.
Perfect for Soft Packaging, this machine delivers high-precision printing on film materials, tailored for food bags and daily chemical packaging bags.
Elevate your brand with superior Labels and Logos
Industrial labels are precision-crafted with two-color overprinting for batch numbers and QR codes, adhering to GMP certification standards for color accuracy.
Enhance security with Anti-counterfeiting labels that integrate spot color printing and localized glazing, significantly boosting product anti-counterfeiting features.
Specialized solutions for unique material processing
Achieve exceptional results with Aluminum foil and composite materials, where high-precision printing is ideal for pharmaceutical foil packaging and electronic component shielding.
IV. Embrace Intelligent and Humanized Design
Enjoy quick maintenance with robust safety protection features
Our modular design includes standardized interfaces for consumables like anilox and rubber rollers, ensuring easy replacements. Key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Safety is paramount with a fully enclosed protective cover equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards.
Effortless data management for operational excellence
Stay informed with real-time production report generation, capturing critical data like printing speed, ink usage, and downtime to support in-depth production efficiency analysis.
Seamlessly integrate with your enterprise ERP system via the CIP4 data interface, ensuring smooth transmission of orders and process parameters.
V. Unparalleled After-sales service and certification
Benefit from a comprehensive 1-year whole machine warranty, with core components extended to 2 years. Enjoy 24/7 remote diagnosis, and engineer on-site services within 48 hours domestically.
Proudly meet high environmental standards with water-based ink certified by EU REACH, and equipment aligned with ISO 14001 environmental management systems.
Confidently rely on quality certification with CE approval, and take advantage of imported brands for key components like motors and sensors.
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