| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a cutting-edge innovation in packaging printing solutions. This remarkable machine seamlessly blends multi-color high-precision printing, eco-friendly and energy-saving features, alongside sophisticated intelligent controls. Designed primarily for use in industries such as carton packaging, paper box production, and flexible packaging, its standout feature is the integration of five independent printing units with an additional multifunctional efficiency unit. This unique configuration allows for comprehensive one-time molding and surface treatment of complex designs, significantly boosting both production efficiency and the quality of the printed output. Let's delve into the core technology, potential application scenarios, and key performance parameters of this exceptional equipment:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each meticulously crafted printing module employs advanced FLEXO flexographic technology, compatible with eco-friendly water-based inks conforming to EU REACH regulations. With VOC emissions maintained at less than 100ppm, this is an ideal choice for sensitive packaging sectors including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Powered by servo motor drive and featuring 360° electric phase fine-tuning, this system achieves an impressive color registration accuracy of ±0.5mm on flat cardboard, with the capability to print text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: The innovative printing unit utilizes a pneumatic locking and track sliding structure, enabling plate changes in under 10 minutes, while allowing the anilox roller to be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This state-of-the-art system integrates a chamber scraper glazing system, capable of providing either partial or comprehensive glazing to enhance surface gloss and wear resistance, drying at a remarkable speed of 30 meters per minute.
Die-Cutting/Slotting Function: Select models feature a synchronized die-cutting unit, supporting the creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing dependency on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel to cater to specialized ink needs including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and comprehensive production data statistics, such as output and energy consumption.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, enjoy remote monitoring of equipment status, early warning notifications, and OTA firmware updates, effectively reducing operational and maintenance expenditures.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, this feature adjusts paper tape tension in real-time to prevent any printing deviation.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures ranging from 50-120ºC, complemented by infrared radiation for auxiliary drying, achieving drying speeds of up to 30 meters per minute, adapting to various materials including films and paper.
Ink Zero Waste System: Through the use of an automatic idling rubber wheel when the machine stops, paired with a pneumatic diaphragm pump and independent ink-distributing motor, this system enables rapid ink color changes in under 5 minutes with efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfect for handling three-, five-, and seven-layer corrugated cardboard and wide-width films
Applicable Materials: Suitable for a range of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, supporting versatile packaging needs.
Mechanical Speed: 10-70 meters per minute (Stepless Speed Regulation) - Ensures precise low-speed debugging while maintaining highly efficient high-speed production.
Color registration accuracy ±0.5-0.8mm: An exceptional, industry-leading precision level that perfectly caters to the intricate demands of fine pattern printing, ensuring immaculate detail and vivid color vibrancy.
Power supply power 380V/50Hz, total power 25-40kW: Designed with cutting-edge energy-saving capabilities, this machine conserves 15% more power compared to traditional equipment, making it an eco-friendly choice without compromising performance.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Featuring a sophisticated modular design for unparalleled flexibility, it seamlessly integrates into any workshop layout, simplifying both installation and routine maintenance.
3. Application areas and typical scenarios
Packaging printing: The pinnacle of precision for diverse packaging needs, from cartons to sophisticated label designs.
Carton / Paper box: Achieve exquisite multi-color graphics and glazing in a single run, ideal for e-commerce logistics, gift boxes, and beyond, enhancing both aesthetic appeal and functional durability.
Soft packaging: Delivers high-precision printing on delicate film materials, perfect for crafting food bags and daily chemical packaging with excellence in clarity and quality.
Labels and logos: Perfect solutions for branding and security.
Industrial labels: With two-color overprinting capability, it imprints batch numbers and QR codes with impeccable accuracy, meeting stringent GMP certification standards for faultless compliance.
Anti-counterfeiting labels: Innovative spot color printing paired with strategic local glazing significantly bolsters product security by enhancing anti-counterfeiting capabilities.
Special material processing: Expertise in unique material handling.
Aluminum foil and composite materials: High-precision printing capabilities make it ideal for pharmaceutical foil packaging and shielding materials for electronic components, ensuring top-grade protection and quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection: Smartly engineered for ease and security.
Modular wearing parts: Featuring standardized interfaces for anilox rollers, rubber rollers, and other consumables, ensuring swift replacements. Key components like chains and gears boast an impressive longevity of over 8,000 hours.
Fully enclosed protective cover: Equipped with advanced grating sensors and emergency stop buttons, along with anti-winding shields on transmission parts, adhering to the highest CE safety standards for unrivaled operational safety.
Data management: Empowering control and insights through technology.
Production report generation: Offers real-time data recording on metrics such as printing speed, ink usage, and downtime, providing valuable insights for optimizing production efficiency and performance analysis.
CIP4 data interface: Seamlessly integrates with enterprise ERP systems for flawless transmission of orders and process parameters, ensuring streamlined operations and enhanced productivity.
V. After-sales service and certification
Warranty and maintenance: Enjoy peace of mind with a comprehensive 1-year warranty on the entire machine (core components extended to 2 years), complemented by 24/7 remote diagnostics and prompt engineer on-site service within 48 hours (domestic), underscoring our commitment to exceptional support.
Environmental certification: Utilizing water-based ink, which has successfully passed EU REACH certification, our equipment aligns with the ISO 14001 environmental management system, highlighting our dedication to sustainability and eco-conscious practices.
Quality certification: Proudly bearing the CE certification, our equipment incorporates key components such as motors and sensors from esteemed imported brands, guaranteeing superior reliability and performance.
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