| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a pinnacle of precision and innovation in the packaging printing industry. This state-of-the-art equipment seamlessly combines multi-color high-precision printing with eco-friendly benefits and intelligent tech, crafting perfect solutions for cartons, paper boxes, flexible packaging, and more. Its unique architecture includes five independent, high-performance printing units paired with a versatile multifunctional unit. Whether it's glazing, die-cutting, or spot color enhancements, this machinery ensures impeccable one-stop production, elevating both efficiency and print quality. Delve into its robust core technology, diverse application scenarios, and precise performance parameters for a comprehensive understanding.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Experience unparalleled quality with our independent five-color printing unit, each equipped with cutting-edge FLEXO flexographic technology. Embracing eco-conscious practices, the system uses water-based inks that comply with EU REACH regulations and maintains VOC emissions below 100ppm. This ensures suitability for delicate packaging needs, including food and pharmaceuticals.
Achieve unmatched accuracy with micron-level color registration. Powered by servo motor drive and 360° electric phase fine-tuning, achieve ±0.5mm precision on flat cardboard. Print text as fine as 1.5mm and enjoy dot reproduction accuracy of ±0.1mm, setting the standard for meticulous detail.
The quick plate change design revolutionizes efficiency. With pneumatic locking and a track sliding structure, switch plates in under 10 minutes. The anilox roller replacement is seamless, without halting operations, maximizing productivity.
Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module features an integrated chamber scraper system, achieving both partial and full glazing. Enhance surface gloss, improve wear resistance, and benefit from drying speeds of 30 meters per minute, ensuring a top-tier finish.
Streamline production with our die-cutting/slotting function. Select models include a linkage die-cutting unit, supporting efficient creasing, slotting, and die-cutting for corrugated cardboard, minimizing reliance on subsequent processes.
Expand creativity with the spot color printing option. The sixth unit can be tailored for unique spot color channels, accommodating special ink requirements such as metallic and fluorescent hues.
Intelligent Automation Control System
Embrace ease of use with our PLC + touch screen operation. Featuring a Siemens PLC and a vibrant 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption.
Opt for remote monitoring enhancements with our Industrial Internet of Things (IIoT) module. Gain insights through remote equipment status monitoring, receive early warnings, and benefit from OTA firmware upgrades, all contributing to reduced operational and maintenance costs.
Ensure precision with tension closed-loop control. Equipped with a tension sensor and servo motor linkage, maintain optimal paper tape tension in real-time, preventing deviations and ensuring consistent quality.
Efficient Drying and Environmentally Friendly Design
Experience superior drying with our three-stage hot air drying system. Integrated with adjustable temperature settings (50-120°C) and supported by infrared radiation, achieve rapid drying speeds of 30 meters per minute, suitable for a range of materials including film and paper.
Innovate with our ink zero waste system. The rubber wheel idles automatically when halted, while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates swift ink color changes in under 5 minutes, promoting ink recycling and sustainability.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (customizable). Tailored for three-, five-, and seven-layer corrugated cardboard as well as wide-width films, offering versatile application possibilities.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Adaptable to a myriad of packaging substrates, ensuring extensive usability.
Experience unparalleled efficiency with a mechanical speed ranging from 10 to 70 meters per minute, thanks to our stepless speed regulation. This feature ensures precise low-speed debugging and remarkably efficient high-speed production.
Master the art of precision with our color registration accuracy of ±0.5-0.8mm. It's an industry-leading level that perfectly caters to the demands of intricate pattern printing.
Achieve superior energy efficiency with our power supply rated at 380V/50Hz and a total power of 25-40kW. Our innovative energy-saving design outperforms traditional equipment, saving you an impressive 15% more power.
Optimize your workspace with dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Our modular design ensures effortless workshop layout and maintenance.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Effortlessly achieve vibrant multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft Packaging: Deliver high-precision printing on film materials, perfect for food bags and daily chemical packaging bags.
Labels and Logos
Industrial Labels: Achieve perfect two-color overprinting for batch numbers and QR codes, adhering to the stringent color accuracy requirements of GMP certification.
Anti-Counterfeiting Labels: Enhance product security with spot color printing combined with local glazing, elevating anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: Experience high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Streamline maintenance with modular wearing parts such as anilox and rubber rollers using standardized interfaces that simplify replacements. Key components like chains and gears boast an impressive lifespan exceeding 8,000 hours.
Experience unparalleled safety with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting CE safety standards.
Data Management
Leverage comprehensive production report generation with real-time data recording, including printing speed, ink usage, and downtime, facilitating thorough production efficiency analysis.
Seamlessly integrate with the enterprise ERP system via the CIP4 data interface, ensuring smooth transmission of orders and process parameters.
V. After-Sales Service and Certification
Benefit from our robust warranty and maintenance services, including a 1-year whole machine warranty (extended to 2 years for core components), 24/7 remote diagnosis, and prompt engineer on-site service within 48 hours (domestic).
Our environmental commitment is unmatched, with water-based ink certified by EU REACH and equipment compliance with the ISO 14001 environmental management system.
Achieve peace of mind with our product's superior quality certification, including CE certification and the use of imported brands for key components like motors and sensors.
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