| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery from Changda Canghai Trading (Zhangzhou) Co., Ltd. exemplifies the pinnacle of advanced packaging solutions. This cutting-edge equipment harmoniously integrates multi-color high-precision printing with eco-friendly, energy-efficient, and intelligent controls. Primarily utilized in the production of cartons, paper boxes, and flexible packaging, this machine stands as a paragon of efficiency and quality. At its core, the machinery features five independent printing units supplemented by a versatile multifunctional unit, enabling seamless one-time molding and surface treatment of intricate graphics. This elevates production efficiency and print quality to unprecedented levels. Below, we delve into its core technology, application scenarios, and performance parameters to showcase its superior capabilities:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The Independent Five-Color Printing Unit is equipped with state-of-the-art FLEXO flexographic technology, an industry leader in innovation. This unit supports water-based ink, ensuring compliance with stringent EU REACH regulations. Its VOC emissions are remarkably low at less than 100ppm, making it an ideal choice for sensitive packaging sectors, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy is achieved through a sophisticated servo motor drive combined with 360° electric phase fine-tuning. This results in color registration precision of ±0.5mm, when the cardboard is flat. It impressively handles minimum text sizes of 1.5mm, with dot reproduction accuracy reaching ±0.1mm.
The Quick Plate Change Design ensures swift transitions with a pneumatic locking and track sliding structure. This innovation reduces plate change time to under 10 minutes, allowing the anilox roller to be replaced without halting operations, thus maximizing uptime.
Multifunctional Efficiency Unit (+1 Configuration)
The Water-Based Glazing Module integrates a chamber scraper glazing system, adept at both partial and overall glazing. It enhances surface gloss and wear resistance, drying efficiently at a speed of 30 meters per minute.
The Die-Cutting/Slotting Function is an advanced feature in select models, offering a linkage die-cutting unit that expertly handles creasing, slotting, and die-cutting of corrugated cardboard, minimizing dependency on subsequent processing stages.
Spot Color Printing Expansion is facilitated by the sixth unit's customizable spot color channel, perfectly catering to the demands for special inks like metallic and fluorescent colors.
Intelligent Automation Control System
The PLC + Touch Screen Operation leverages Siemens PLC coupled with a 10.4-inch color touch screen, offering streamlined parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption.
Remote Monitoring (Optional) is enabled through the Industrial Internet of Things (IIoT) module, offering real-time equipment status tracking, early warning alerts, and OTA firmware upgrades, significantly reducing operation and maintenance expenses.
Tension Closed-Loop Control features a tension sensor synchronized with a servo motor to dynamically adjust paper tape tension, effectively preventing printing deviations and ensuring consistency.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying integrates a robust hot air drying module with adjustable temperatures ranging from 50-120ºC. Supported by infrared radiation, it ensures a drying speed of 30 meters per minute, suitable for diverse materials such as film and paper.
The Ink Zero Waste System is ingeniously designed with an automatic idling rubber wheel when the machine halts. It uses a pneumatic diaphragm pump with an independent ink-distributing motor for rapid ink color changes in under 5 minutes, facilitating ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width of 1400-2000mm (optional customization) caters to a broad spectrum, including three-, five-, and seven-layer corrugated cardboard alongside wide-width films.
Applicable Materials include cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, demonstrating versatility across a range of packaging substrates.
Experience the pinnacle of mechanical efficiency with our Five Plus One High Definition Ink Printing Machine, boasting a remarkable speed range of 10-70 meters per minute. Its stepless speed regulation ensures precise low-speed debugging while maintaining unparalleled high-speed productivity for seamless operations.
Our machine sets an industry benchmark with its color registration accuracy of ±0.5-0.8mm, perfectly catering to the demands of intricate pattern printing that requires meticulous precision and vibrant results.
Enjoy substantial energy savings with our sustainable design. The power supply operates at 380V/50Hz with a total power range of 25-40kW, offering a 15% reduction in power consumption compared to conventional models, thus enhancing eco-efficiency.
Optimize your workspace effortlessly with our modular design, tailored for ease in workshop layout and maintenance. The machine dimensions are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, fitting perfectly into diverse operational environments.
3. Application areas and typical scenarios
Discover the vast potential in packaging printing with our cutting-edge technology.
Transform carton and paper box printing with our machine's ability to execute multi-color graphics and glazing in one pass, ideal for e-commerce logistics boxes and exquisite gift boxes.
Our machine excels in soft packaging, offering high-precision film material printing, perfect for food bags and daily chemical packaging needs.
Labels and logos
Enhance industrial labels with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that aligns with GMP certification standards.
Boost anti-counterfeiting measures with our specialized printing for labels, incorporating spot color and localized glazing to heighten product security.
Special material processing
Achieve high-precision results on aluminum foil and composite materials, making it ideal for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Ensure longevity and ease with modular wearing parts, featuring standardized interfaces for components like anilox and rubber rollers, facilitating easy replacements and ensuring key components have a lifespan exceeding 8,000 hours.
Our fully enclosed protective cover is equipped with state-of-the-art grating sensors and emergency stop buttons. The transmission parts have anti-winding shields, all conforming to rigorous CE safety standards.
Data management
Leverage real-time production report generation, capturing key metrics such as printing speed, ink usage, and downtime to fuel comprehensive production efficiency analyses.
Maximize operational efficiency with our CIP4 data interface, designed to seamlessly integrate with your enterprise ERP system, ensuring smooth transmission of orders and process parameters.
V. After-sales service and certification
Experience peace of mind with our comprehensive after-sales service, offering a 1-year whole machine warranty and extending to 2 years for core components. Benefit from 7×24 hours of remote diagnosis and prompt engineer on-site support within 48 hours (domestically).
Our commitment to environmental responsibility is underscored by our water-based ink, which has achieved EU REACH certification, and equipment compliance with the ISO 14001 environmental management system.
Be assured of quality with our machine, which has passed CE certification. Key components, such as motors and sensors, are sourced from esteemed imported brands to guarantee excellence.
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