| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art packaging printing marvel. This extraordinary equipment combines multi-color, high-precision printing with environmentally friendly and energy-efficient features, controlled smartly for seamless operations. Primarily serving the needs of cartons, paper boxes, and flexible packaging, it shines with its core configuration of five independent printing units plus one versatile efficiency unit, which can handle glazing, die-cutting, or spot color tasks. This setup allows for one-time complex graphic molding and surface treatment, substantially boosting production efficiency and print quality. Let's delve into its core technology, diverse application scenarios, and performance parameters.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module boasts FLEXO flexographic technology, compatible with water-based inks that adhere to stringent EU REACH standards. With VOC emissions under 100ppm, it's ideal for sensitive packaging like food and pharmaceuticals.
Precision Color Registration: Featuring servo motor drive and 360° electric phase adjustments, our system achieves remarkable color registration with an accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction accuracy at an impressive ±0.1mm.
Quick Plate Change Design: The ingenious design utilizes pneumatic locking and a track sliding structure, enabling plate changes in under 10 minutes, with anilox roller swaps possible without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Equipped with an integrated chamber scraper glazing system, this module can perform partial or overall glazing, enhancing surface gloss and durability while drying at speeds of 30 meters/minute.
Die-Cutting/Slotting Function: Select models come with a linkage die-cutting unit, supporting precise creasing, slotting, and die-cutting of corrugated cardboard, streamlining the production process.
Spot Color Printing Expansion: The sixth unit can be tailored for spot color printing, accommodating special inks like metallic and fluorescent hues to meet diverse printing demands.
Intelligent Automation Control System
PLC + Touch Screen Interface: With Siemens PLC and a vibrant 10.4-inch color touch screen, enjoy parameter presetting, fault diagnosis, and comprehensive production data analytics, from output rates to energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module opens avenues for remote equipment monitoring, early warning alerts, and OTA firmware updates, cutting down on operational and maintenance expenses.
Tension Closed-Loop Control: This system integrates a tension sensor and servo motor linkage, dynamically adjusting paper tape tension to avoid any printing discrepancies.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our integrated module, adjustable from 50-120ºC, alongside infrared radiation, propels drying speeds to 30 meters/minute, adaptable to various materials, including films and paper.
Ink Zero Waste System: Featuring automatic rubber wheel idling during machine stops and a pneumatic diaphragm pump with a dedicated ink-distributing motor, achieving swift ink color changes in under 5 minutes and thorough recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Custom Options Available) Perfect for three-, five-, and seven-layer corrugated cardboard and wide-width films, offering unmatched versatility.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Designed to support a wide array of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Seamless Speed Adjustments) Ensures precise low-speed debugging and efficient high-speed production, crafted to perfection.
Experience unparalleled precision with our High-Speed High-Definition Ink Printing Machine, boasting industry-leading color registration accuracy of ±0.5-0.8mm, ensuring every intricate pattern is rendered to perfection.
Operating on a power supply of 380V/50Hz with a total power range of 25-40kW, this machine showcases an innovative energy-saving design, achieving an impressive 15% reduction in power consumption compared to traditional systems.
Spanning dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine features a modular design, greatly simplifying workshop integration and maintenance procedures.
3. Application areas and typical scenarios
Packaging printing
For carton and paper box printing, our machine delivers stunning multi-color graphics and glazing in a single pass, making it ideal for e-commerce logistics boxes, gift boxes, and more.
Our high-precision printing capabilities extend to soft packaging, perfect for crafting exquisite food bags and daily chemical packaging bags with intricate details.
Labels and logos
With a focus on industrial labels, this machine achieves precise two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards.
Enhance product security with our machine's ability to print anti-counterfeiting labels, combining spot color printing and local glazing for superior anti-counterfeiting capabilities.
Special material processing
Achieve exceptional results with aluminum foil and composite materials, where high-precision printing is ideal for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular consumables, including anilox and rubber rollers, are designed with standardized interfaces for effortless replacement, while key components boast a lifespan exceeding 8,000 hours.
Safety is paramount with a fully enclosed protective cover featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards.
Data management
Efficiently manage production with real-time data recording of printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis through automatic report generation.
Our CIP4 data interface seamlessly integrates with enterprise ERP systems, ensuring smooth transmission of orders and process parameters for optimal workflow management.
V. After-sales service and certification
Benefit from a 1-year comprehensive machine warranty, extended to 2 years for core components, alongside 7×24 hours remote diagnosis and on-site engineer service within 48 hours domestically.
Our commitment to the environment is evident with water-based ink certified by EU REACH and equipment compliance with the ISO 14001 environmental management system.
Rest assured of our quality with CE certification and key components, such as motors and sensors, sourced from renowned imported brands.
){kind=link}