| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the future of packaging with our 5+1 High-Definition Water-Based Ink Printing Machinery, a masterpiece of engineering that fuses vibrant multi-color high-precision printing, eco-friendly practices, and sophisticated intelligent controls. Designed for cartons, paper boxes, and flexible packaging, this machine boasts five independent printing units plus one multifunctional efficiency unit for tasks like glazing, die-cutting, or spot color applications. This innovation allows for seamless one-time shaping and surface treatment of intricate designs, vastly boosting production efficiency and elevating print quality. Discover more as we delve into its core technologies, versatile applications, and outstanding performance parameters:
1. Core Technology and Functional Advantages
State-of-the-Art Five-Set High-Precision Printing System
Our Independent Five-Color Printing Unit shines with FLEXO flexographic technology, supporting water-based inks compliant with EU REACH regulations. With VOC emissions under 100ppm, it's ideal for sensitive packaging, including food and pharmaceuticals.
Unparalleled Micron-Level Color Registration Accuracy: Featuring servo motor drives and 360° electric phase fine-tuning, it achieves a color registration accuracy of ±0.5mm on flat cardboard. Capable of printing text as small as 1.5mm, with dot reproduction precision at ±0.1mm.
Innovative Quick Plate Change Design: Equipped with a pneumatic locking and track sliding structure, the plate change is under 10 minutes, allowing anilox roller replacement without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Cutting-edge Water-Based Glazing Module: Employs an integrated chamber scraper glazing system for partial or full glazing, enhancing surface gloss and wear resistance, drying swiftly at 30 meters/minute.
Advanced Die-Cutting/Slotting Function: Select models come with a linkage die-cutting unit, adept at the creasing, slotting, and die-cutting of corrugated cardboard, streamlining processes and enhancing efficiency.
Versatile Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to special inks like metallic and fluorescent colors.
Intelligent Automation Control System
Innovative PLC + Touch Screen Operation: Utilizing Siemens PLC and a 10.4-inch color touch screen, it offers parameter preset, fault diagnostics, and comprehensive production data analytics, including output and energy usage.
Optional Remote Monitoring: Equipped with an Industrial Internet of Things (IIoT) module, enabling remote equipment monitoring, early warning alerts, and OTA firmware updates to minimize operational costs.
Precision Tension Closed-Loop Control: With a tension sensor and servo motor linkage, it adjusts paper tape tension in real-time, preventing print deviations.
Efficient Drying and Environmentally Friendly Design
Sophisticated Three-Stage Hot Air Drying: With an integrated module adjustable between 50-120ºC and aided by infrared radiation, this system achieves a drying speed of 30 meters/minute, ideal for diverse materials like film and paper.
Revolutionary Ink Zero Waste System: The rubber wheel idles automatically upon machine stoppage, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes with ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width 1400-2000mm (customizable options available), perfect for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Versatile Material Compatibility: Handles cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, supporting diverse packaging substrates.
Achieve exceptional precision and efficiency with our cutting-edge machine, boasting mechanical speeds between 10 to 70 meters per minute with stepless speed regulation. This allows for meticulous low-speed debugging paired with the unmatched efficiency of high-speed production.
Experience industry-leading color registration accuracy with a precision range of ±0.5-0.8mm. This ensures that even the finest pattern printing needs are met with flawless accuracy, capturing every detail with unparalleled clarity.
Our energy-efficient design is powered by a 380V/50Hz power supply, with a total power consumption of 25-40kW. This innovative design conserves 15% more energy compared to traditional equipment, delivering both performance and sustainability.
Designed with modularity in mind, our machine measures 8 to 12 meters in length, 2.5 meters in width, and 2.8 meters in height. This facilitates effortless workshop integration and maintenance, allowing for a seamless and efficient operational flow.
3. Application areas and typical scenarios
Our machine is ideal for a wide range of packaging printing applications, providing versatility and high-quality results.
For carton and paper boxes, achieve vibrant multi-color graphic printing and glazing in a single process. This capability is perfect for producing e-commerce logistics boxes, gift boxes, and more with ease and efficiency.
Our machine excels in soft packaging applications, offering support for high-precision printing on film materials. This makes it an excellent choice for producing food bags and daily chemical packaging with superior detail and quality.
Labels and logos
Create impeccable industrial labels with our two-color overprinting capabilities, which include batch numbers and QR codes. The color accuracy meets stringent GMP certification requirements, ensuring reliability and precision.
Enhance product security with anti-counterfeiting labels that combine spot color printing and localized glazing, significantly boosting the products' anti-counterfeiting measures.
Special material processing
Our high-precision printing capabilities extend to aluminum foil and composite materials, making them ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Experience seamless operation with our modular wearing parts, such as anilox and rubber rollers, which feature standardized interfaces for easy replacement. Key components are designed to last over 8,000 hours, ensuring long-term reliability.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors and emergency stop buttons. Anti-winding shields on transmission parts ensure compliance with CE safety standards, offering peace of mind.
Data management
Optimize operational efficiency with real-time data management capabilities, including printing speed, ink usage, and downtime records. This supports thorough production efficiency analysis for informed decision-making.
Our CIP4 data interface allows seamless integration with enterprise ERP systems, enabling smooth transmission of orders and process parameters for streamlined operations.
V. After-sales service and certification
Enjoy comprehensive after-sales support with a 1-year warranty on the entire machine (core components extended to 2 years). Benefit from our 7×24 hours remote diagnosis and prompt on-site engineer service within 48 hours domestically.
Our commitment to environmental stewardship is evidenced by our water-based ink that meets EU REACH certification standards, while our equipment aligns with the ISO 14001 environmental management system.
Our machine's quality is affirmed by CE certification, with key components such as motors and sensors sourced from premium imported brands, ensuring top-tier performance and reliability.
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