| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery represents a new pinnacle in packaging printing technology, masterfully blending multi-color precision printing, eco-friendliness, energy efficiency, and smart control features. This state-of-the-art equipment finds its uses primarily in the production of cartons, paper boxes, flexible packaging, and more. At the heart of its design are five dedicated printing units paired with a versatile multifunctional efficiency unit, be it for glazing, die-cutting, or spot color application. This configuration allows for seamless one-pass production and intricate surface treatment of challenging graphics, ushering in new levels of productivity and print excellence. Delve into its advanced core technology, diverse application scenarios, and standout performance parameters:
1. Core technology and functional advantages
Five sets of high-precision printing system
Discover the power of the independent five-color printing unit, each equipped with cutting-edge FLEXO flexographic technology. These units champion the use of water-based inks that align with stringent EU REACH standards, ensuring VOC emissions stay below 100ppm. Perfect for sensitive packaging sectors, including food and pharmaceuticals.
Experience micron-level color registration accuracy, driven by a precision servo motor and 360° electric phase fine-tuning. Achieve impeccable color registration within ±0.5mm on flat cardboard, print text as small as 1.5mm, and enjoy dot reproduction precision of ±0.1mm.
The quick plate change design revolutionizes efficiency. Thanks to pneumatic locking and a track sliding structure, changeover times plummet to under 10 minutes. Plus, swap the anilox roller seamlessly without interrupting production.
Multifunctional efficiency unit (+1 configuration)
Elevate your finishing with the water-based glazing module. This integrated chamber scraper glazing system offers selective or full-surface glazing, enhancing gloss and durability, with a drying capability of 30 meters per minute.
Unleash the die-cutting/slotting function. Some models feature a synchronized die-cutting unit, empowering you to crease, slot, and die-cut corrugated cardboard, all while minimizing the need for extra processing steps.
Expand your color palette with spot color printing. Customize the sixth unit as a spot color channel to realize vibrant prints with special inks, from metallic to fluorescent hues.
Intelligent automation control system
Harness the power of PLC with a touch screen interface. Utilizing Siemens PLC and a vibrant 10.4-inch color touch screen, it offers parameter presetting, fault diagnostics, and insightful production data analytics on metrics like output and energy usage.
Embrace the future with remote monitoring (optional). Through the Industrial Internet of Things (IIoT) module, gain remote insights into equipment status, receive proactive alerts, and ensure seamless OTA firmware updates, all designed to cut down on operational and maintenance expenses.
Maintain perfection with tension closed-loop control. This system, equipped with a tension sensor and servo motor synchronization, dynamically manages paper tape tension to prevent printing discrepancies.
Efficient drying and environmentally friendly design
Revolutionize drying with a three-stage hot air system. This module, adjustable from 50-120ºC, combines hot air and infrared auxiliary drying to reach speeds of 30 meters per minute, catering to diverse materials like film and paper.
Achieve zero ink waste with our innovative system. As the rubber wheel idles upon machine stoppage, a pneumatic diaphragm pump with an independent ink-distributing motor facilitates rapid ink color changes in under 5 minutes and promotes recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Perfectly suited for three-, five-, and seven-layer corrugated cardboard and expansive wide-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Versatile compatibility with assorted packaging substrates
Mechanical speed 10-70 meters/minute (stepless speed regulation) Enjoy precise control at low speeds and unmatched efficiency at high speeds
Boasting a color registration accuracy of ±0.5-0.8mm, this state-of-the-art machine stands at the pinnacle of industry standards, perfectly catering to the intricate demands of fine pattern printing.
Designed with power efficiency in mind, it operates on a 380V/50Hz power supply, with a total power range of 25-40kW. Enjoy up to 15% energy savings compared to conventional machinery, making it both eco-friendly and cost-effective.
With dimensions stretching 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine's modular design ensures seamless integration into any workspace, simplifying layout adjustments and maintenance routines.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve seamless multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Offers high-precision printing capabilities for film materials, perfect for applications such as food bags and everyday chemical packaging bags.
Labels and logos
Industrial labels: Accurately overprint batch numbers and QR codes in two colors, ensuring color precision that aligns with GMP certification standards.
Anti-counterfeiting labels: Utilize spot color printing combined with localized glazing to significantly enhance product anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Deliver high-precision printing suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Anilox rollers, rubber rollers, and other consumables feature standardized interfaces for easy replacement; key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors and emergency stop buttons, along with anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Production report generation: Records real-time data such as printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connects to enterprise ERP systems for smooth transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year warranty on the entire machine (with core components extended to 2 years), 24/7 remote diagnostics, and engineer on-site service within 48 hours (domestic).
Environmental certification: Our use of water-based ink is EU REACH certified, and the equipment adheres to the ISO 14001 environmental management system, demonstrating our commitment to sustainability.
Quality certification: Backed by CE certification, the machine features key components such as motors and sensors from premium imported brands, ensuring superior reliability and performance.
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