| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Explore the innovative features of our two-color chain-type water-based ink printer. Designed with precision and efficiency in mind, this product ensures top-tier performance.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: Experience the power of simultaneous two-color output with our two independent water-based ink printing modules. Whether you're working with primary and secondary colors or integrating special colors and patterns, achieve complex graphic formation in a single operation.
FLEXO Flexographic Printing Technology: Our advanced water-based anilox roller ink supply system, paired with a high-precision ceramic anilox roller (300-600LPI), delivers flawless ink transfer. Achieve unprecedented clarity with up to 1200dpi print quality, capable of rendering text as minuscule as 1.5mm, and ensuring dot reproduction accuracy within ±0.1mm.
360° Phase Electric Fine-Tuning: Fine-tune your prints with precision. Our printing wheel adjusts 20mm horizontally and offers 360° electric phase inch fine-tuning, promising superior color registration accuracy of ±0.8mm to meet high-precision packaging demands.
2. Chain Drive System
Roller Chain Drive Structure: Employing a high-strength ISO 606 standard roller chain, our system boasts over 98% transmission efficiency. It excels under continuous high-load operations and meets variable speed requirements from 10 to 70 m/min.
Circulating Lubrication Oil Supply System: The gearbox features a sophisticated automatic circulating lubrication system, significantly reducing operational noise to below 75dB while extending gear life by over 30%, ensuring consistent color registration.
Automatic Chain Tension Compensation: Equipped with a state-of-the-art tension sensor and servo motor linkage, our system monitors chain tightness in real time, automatically adjusting to prevent printing deviations caused by chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Our printer supports water-soluble FLEXO ink compliant with EU REACH standards, ensuring VOC emissions remain under 100ppm. With no irritating odors, it's ideal for sensitive sectors like food and pharmaceuticals.
Ink Automatic Circulation System: Our innovation prevents ink drying during machine stops with an automatic idling rubber wheel, complemented by a pneumatic diaphragm pump and independent ink-distributing motor, achieving zero ink waste and rapid color changes in under 5 minutes.
Hot Air Drying System: The integrated three-stage hot air drying module, adjustable between 50-120ºC, achieves drying speeds up to 30 m/min to accommodate diverse materials such as film and paper effectively.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): Perfect for three-, five-, and seven-layer corrugated cardboard as well as wide-width films, accommodating a broad range of packaging needs.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil: Versatile in supporting a diverse array of packaging substrates.
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Regulation): Ensures precise low-speed debugging alongside efficient high-speed production.
Color Registration Accuracy ±0.8mm: An industry-leading standard, flawlessly meeting the intricate demands of fine pattern printing.
Power Supply Power 380V/50Hz, Total Power 25-40kW: Energy-efficient design saves 15% more power compared to traditional equipment.
Dimensions 8-12 Meters (Length) × 2.5 Meters (Width) × 2.8 Meters (Height): Featuring a modular design, it facilitates effortless workshop layout and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
Embrace the future of automation with our intuitive PLC + touch screen operation! Equipped with the renowned Siemens PLC controller and a vivid 10.4-inch color touch screen, this state-of-the-art interface allows for parameter presets, rapid fault diagnosis, and comprehensive production data statistics. Monitor output, track energy consumption, and manage downtime effortlessly, all at your fingertips.
Experience the pinnacle of operational efficiency with our optional remote monitoring function. Harness the power of the Industrial Internet of Things (IIoT) to remotely access equipment status, receive early warning notifications, and perform seamless OTA firmware upgrades. Maximize your operation and maintenance efficiency like never before.
2. Swift Plate Change and Maintenance Innovation
Revolutionize your workflow with our track sliding printing unit. Featuring a pneumatic locking mechanism paired with an electric opening and closing structure, plate changes can now be accomplished in under 10 minutes! Plus, our system allows for anilox roller replacements without the need to halt machine operations, ensuring a continuous and efficient production process.
Our modular wearing parts design redefines ease of maintenance. With standardized interfaces for components like the anilox roller, rubber roller, and scraper, replacing consumables is a breeze. Furthermore, our key components, including chains and gears, boast an impressive lifespan exceeding 8000 hours, ensuring longevity and reliability.
3. Uncompromised Safety Protection
Safety is paramount with our fully enclosed protective cover. Integrated with a grating sensor and emergency stop button, it ensures human-machine isolation and adheres to CE safety standards. Additionally, an anti-winding shield is installed on the transmission part to safeguard against potential hazards.
Prevent ink-related mishaps with our advanced ink leakage detection system. Featuring an integrated liquid level sensor and ink leakage alarm, it offers real-time monitoring of ink tank and pipeline status, effectively averting pollution incidents and safeguarding your operations.
IV. Diverse Application Fields and Exemplary Cases
1. Core Application Scenarios
Transform your packaging printing capabilities with our machine's precision in graphic printing. Whether it's cartons, paper boxes, or flexible packaging bags like food and medicine boxes, our solution ensures impeccable results.
Elevate your label production with flawless two-color overprinting for industrial, logistics, and anti-counterfeiting labels. Our machine guarantees sharp, precise, and vibrant results every time.
Special material processing: Perfect for high-precision printing on aluminum foil, synthetic leather, and composite materials, delivering exceptional quality for specialized projects.
2. Industry Cases
In the food packaging sector, a leading dairy company leverages our machine to print milk cartons. The water-based ink meets stringent FDA standards, and the company has enjoyed a remarkable 40% increase in annual production capacity.
For medical labels, a renowned pharmaceutical factory utilizes our two-color printing for precise output of drug batch numbers and anti-counterfeiting codes, with color accuracy that adheres to GMP certification requirements.
V. Comprehensive After-Sales Service and Prestigious Certification
1. Exceptional Service System
We stand by our products with a robust warranty: 1-year coverage for the entire machine, extendable to 2 years for core components, plus lifetime maintenance, ensuring peace of mind.
Avail round-the-clock technical support with our 7×24 hours remote diagnosis, ensuring uninterrupted operation and immediate assistance.
Benefit from our comprehensive training services, including free operation training and process guidance, complemented by a no-cost ink debugging manual to optimize your production processes.
2. Certification Qualifications
Our commitment to sustainability is underscored by our environmental certification. Our water-based ink has achieved EU REACH certification, and our equipment is compliant with the ISO 14001 environmental management system.
Our machine's superiority is affirmed by CE certification, and we use only the finest imported brands for key components like motors and sensors, ensuring unparalleled quality and performance.
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