| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the power of the 5+1 High-Definition Water-Based Ink Printing Machinery
Our 5+1 high-definition water-based ink printing machinery epitomizes sophistication in packaging technology. This state-of-the-art equipment blends multi-color high-precision printing with eco-consciousness, energy efficiency, and cutting-edge intelligent controls. Perfect for applications in cartons, paper boxes, and flexible packaging, it stands at the frontier of innovation. Featuring five autonomous printing units and one multifunctional efficiency unit, such as glazing, die-cutting, or spot color unit, it ensures seamless one-pass processing and surface treatment of intricate designs. Experience a remarkable boost in production efficiency and print quality. Discover more about its core technology, unparalleled application scenarios, and robust performance parameters below:
1. Core technology and functional advantages
Revolutionary Five-Set High-Precision Printing System
Our independent five-color printing unit is a marvel of modern engineering. Each module, equipped with advanced FLEXO flexographic technology, supports environmentally-friendly water-based inks compliant with EU REACH standards. With VOC emissions under 100ppm, it's the ideal choice for sensitive packaging applications like food and pharmaceuticals.
Achieve perfection with micron-level color registration accuracy. Driven by a sophisticated servo motor and 360° electric phase fine-tuning, our system guarantees a ±0.5mm accuracy in color registration on flat cardboard. Print text as small as 1.5mm and enjoy dot reproduction precision of ±0.1mm.
Experience unparalleled efficiency with our quick plate change design. The innovative pneumatic locking and track sliding structure allows plate changes in under 10 minutes, while the anilox roller can be swapped without halting the machine, ensuring uninterrupted workflow.
Unmatched Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module features an integrated chamber scraper glazing system, capable of delivering partial or overall glazing. This enhances surface gloss and wear resistance, with a drying speed of 30 meters per minute, setting new standards in operational efficiency.
Experience the future of packaging with our die-cutting/slotting function. Select models come with a linkage die-cutting unit for comprehensive creasing, slotting, and die-cutting of corrugated cardboard, significantly reducing reliance on post-processing stages.
Elevate your printing with spot color expansion capabilities. The sixth unit can be customized for spot color channels, catering to special ink printing needs, including metallic and fluorescent colors.
Intelligent Automation Control System
Our intuitive PLC and touch screen operation system, featuring a Siemens PLC and a vibrant 10.4-inch color touch screen, supports parameter presets, fault diagnosis, and comprehensive production data analytics like output and energy use.
With optional remote monitoring via the Industrial Internet of Things (IIoT) module, stay one step ahead. Monitor equipment status remotely, receive early warning notifications, and enjoy OTA firmware updates, all contributing to reduced operational costs.
Maintain impeccable tension control with our tension closed-loop system. Equipped with a precise tension sensor and servo motor linkage, it adjusts paper tape tension in real-time, eliminating printing deviations.
Efficient Drying and Environmentally Conscious Design
Our three-stage hot air drying is at the forefront of technology. This integrated drying module, adjustable between 50-120ºC, complemented by infrared radiation, dries at 30 meters per minute, suitable for various materials such as films and paper.
Innovate with our ink zero waste system. The rubber wheel design idles automatically when stopped, while an independent ink-distributing motor and pneumatic diaphragm pump provide rapid ink color changes in under 5 minutes, ensuring efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing width options range from 1400-2000mm, accommodating custom requirements. Ideal for a variety of materials including three-, five-, and seven-layer corrugated cardboard and wide-width films.
Our machine supports an array of materials such as cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, offering versatility across multiple packaging substrates.
With a mechanical speed range of 10-70 meters per minute and stepless speed regulation, our machine allows for precise low-speed debugging and highly efficient high-speed production, adapting effortlessly to your needs.
Experience color registration accuracy of ±0.5-0.8mm, setting the industry benchmark for precision. This high-definition capability ensures your intricate designs are rendered with unparalleled clarity, meeting the exacting demands of sophisticated pattern printing.
Our energy-efficient High Definition Ink Printing Machine operates on a power supply of 380V/50Hz, with a total power consumption of 25-40kW. Its advanced design conserves 15% more energy compared to traditional models, making it a sustainable choice for modern operations.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine boasts a modular design that simplifies workshop layout and maintenance, ensuring seamless integration into any production space.
3. Expansive Application Areas and Typical Scenarios
A revolution in Packaging Printing, our machine elevates print quality across diverse applications.
For Carton/Paper boxes, achieve vibrant, multi-color graphics and glazing in a single pass-perfectly suited for e-commerce logistics and gift packaging solutions.
Soft packaging is transformed with support for high-precision film material printing, ideal for food bags and daily chemical packaging, ensuring your products stand out on the shelves.
Labels and Logos-innovation at your fingertips.
Industrial labels benefit from two-color overprinting of batch numbers and QR codes, with color accuracy that aligns with rigorous GMP certification standards.
Our anti-counterfeiting labels incorporate spot color printing and localized glazing to significantly enhance product security.
Special Material Processing-driven by high precision.
Our system excels in printing on aluminum foil and composite materials, making it ideal for pharmaceutical packaging and electronic component shielding solutions.
IV. Intelligent and Human-Centric Design Features
Embrace Quick Maintenance and Robust Safety Protection.
Utilizing modular wearing parts like anilox and rubber rollers with standardized interfaces, replacement is a breeze. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours, underscoring reliability.
The fully enclosed protective cover, complemented by grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meets stringent CE safety standards, ensuring operational safety.
Advanced Data Management Capabilities.
Generate comprehensive production reports, capturing real-time data on printing speed, ink usage, downtime, and more, to facilitate insightful production efficiency analysis.
The CIP4 data interface seamlessly integrates with enterprise ERP systems, ensuring smooth transmission of orders and process parameters, enhancing operational harmony.
V. Unmatched After-Sales Service and Certification.
Enjoy peace of mind with our 1-year machine warranty (core components extended to 2 years) and benefit from 24/7 remote diagnostics and swift engineer on-site service within 48 hours domestically.
Our environmental commitment is validated by EU REACH certification for water-based inks, and our equipment aligns with the ISO 14001 environmental management system.
Quality is assured with CE certification, and our key components, including motors and sensors, feature premium imported brands, guaranteeing exceptional performance.
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