| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the cutting-edge 5+1 high-definition water-based ink printing machinery, an elite packaging printing marvel that seamlessly integrates multi-color high-precision printing with environmental consciousness. This sophisticated machine excels in cartons, paper boxes, flexible packaging, and beyond. Its core highlights include five independent printing units coupled with an innovative multifunctional efficiency unit, proficiently handling tasks like glazing, die-cutting, or spot color printing in a single pass. Experience unprecedented production efficiency and superior print quality. Unveil the brilliance of our machine through key insights into core technologies, versatile applications, and crucial performance parameters:
1. Core Technology and Functional Advantages
Five High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is armed with state-of-the-art FLEXO flexographic technology, meticulously engineered to work harmoniously with eco-friendly water-based inks compliant with EU REACH regulations, ensuring VOC emissions remain under 100ppm. Tailor-made for sensitive packaging applications like food and medicine.
Micron-Level Color Registration Precision: Harnessing the power of servo motor drive and 360° electric phase fine-tuning, this machine achieves an exceptional color registration accuracy of ±0.5mm on flat cardboard. Capable of printing text as minuscule as 1.5mm, it also boasts dot reproduction accuracy of ±0.1mm.
Swift Plate Change Design: Utilizing a clever pneumatic locking and track sliding structure, the printing unit allows for a plate change in under 10 minutes. Moreover, the anilox roller can be switched out without interrupting the machine's operation.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system offers both partial and complete glazing options, enhancing surface luster and wear resistance, with a drying speed of up to 30 meters/minute.
Advanced Die-Cutting/Slotting Functionality: Some models feature a cutting-edge linkage die-cutting unit, streamlining the creasing, slotting, and die-cutting processes for corrugated cardboard, thereby minimizing reliance on subsequent processing steps.
Spot Color Printing Expansion: The sixth unit presents a customizable spot color channel, ideal for printing with special inks like metallic or fluorescent colors to meet diverse printing needs.
Intelligent Automation Control System
PLC + Touch Screen Operation: With Siemens PLC and a vibrant 10.4-inch color touch screen, the system facilitates parameter presets, fault diagnostics, and production data analytics, including output and energy consumption metrics.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module offers remote equipment status monitoring, early warning notifications, and OTA firmware updates, effectively reducing operational and maintenance expenses.
Cutting-Edge Tension Closed-Loop Control: Featuring a tension sensor and servo motor synergy, this system dynamically adjusts paper tape tension in real-time, significantly reducing the risk of printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: A sophisticated hot air drying module (with temperature adjustable between 50-120ºC) enhanced by infrared radiation ensures swift drying speeds of 30 meters/minute, accommodating various materials from films to paper.
Innovative Ink Zero Waste System: The ingenious design ensures the rubber wheel idles when the machine halts, with a pneumatic diaphragm pump and dedicated ink-distributing motor facilitating rapid ink color changes in under 5 minutes, optimizing ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width of 1400-2000mm (customizable): Perfectly suited for three-, five-, and seven-layer corrugated cardboards, as well as expansive film widths.
Diverse Material Compatibility: From cardboard (150-600gsm) to corrugated paper (1.5-11mm), and plastic films (PE/PET) to aluminum foil, this machine supports a multitude of packaging substrates.
Mechanical Speed of 10-70 meters/minute (stepless regulation): Offers precise low-speed debugging and efficient high-speed production, revolutionizing your printing capabilities.
Color registration accuracy ±0.5-0.8mm: This industry-leading precision ensures impeccable alignment, fulfilling even the most intricate and demanding fine pattern printing needs.
Power supply power 380V/50Hz, total power 25-40kW: With an innovative energy-saving design, this machine conserves up to 15% more power compared to traditional equipment, offering an eco-friendly and cost-effective solution.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Featuring a modular design, this machine is tailored for easy integration into various workshop layouts, ensuring seamless maintenance and installation.
3. Application areas and typical scenarios
Packaging printing: A versatile solution for various packaging needs, ensuring high-quality and vibrant prints every time.
Carton / Paper box: Achieve stunning multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Delivers precise, high-quality printing on film materials, making it perfect for food bags and daily chemical packaging bags.
Labels and logos: Elevate your branding with flawless label printing.
Industrial labels: Print two-color batch numbers and QR codes with color accuracy that meets stringent GMP certification standards.
Anti-counterfeiting labels: Employ spot color printing and local glazing techniques to significantly enhance the security and authenticity of your products.
Special material processing: Tailor-made solutions for unique materials.
Aluminum foil and composite materials: Ideal for high-precision printing, perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection: Designed for user convenience and safety.
Modular wearing parts: With standardized interfaces, anilox rollers, rubber rollers, and other consumables are effortlessly replaceable. Key components like chains and gears boast an impressive lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, ensuring safety compliance with CE standards.
Data management: Empower your production with cutting-edge data solutions.
Production report generation: Offers real-time tracking of crucial data such as printing speed, ink usage, and downtime, facilitating thorough production efficiency analysis.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for effortless transmission of orders and process parameters, streamlining operations.
V. After-sales service and certification
Warranty and maintenance: Enjoy a comprehensive 1-year warranty on the entire machine, with core components extended to 2 years. Benefit from 7×24 hour remote diagnosis and engineer on-site service within 48 hours (domestically).
Environmental certification: Our water-based ink is EU REACH certified, and the equipment adheres to the ISO 14001 environmental management system, showcasing our commitment to sustainability.
Quality certification: Boasting CE certification, and utilizing imported brands for key components like motors and sensors, our machine is built for quality and reliability.
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