| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Unveiling the Pioneering 5+1 High-Definition Water-Based Ink Printing Machinery
Meet the cutting-edge 5+1 high-definition water-based ink printing machinery-a revolutionary marvel in packaging printing technology. This state-of-the-art equipment merges vivid multi-color, high-precision printing with eco-friendliness and smart control systems. Perfectly crafted for use in cartons, paper boxes, and flexible packaging, it stands as an industry leader. Its ingenious 5-color independent printing units partnered with one multifunctional efficiency unit (offering glazing, die-cutting, or spot color capabilities) empower it to achieve one-pass complex graphic formation and surface treatment. This dramatically boosts productivity and enhances print quality. Below, explore its core technology, applications, and superior performance parameters:
1. Core Technology and Outstanding Functional Benefits
Five Elite High-Precision Printing Systems
Each of the five independent color printing units flaunts FLEXO flexographic technology, compatible with water-based inks adhering to stringent EU REACH standards. With VOC emissions kept under 100ppm, this machine is perfectly suited for sensitive packaging like food and pharmaceuticals.
Achieve micron-level color registration precision with servo motor drive and 360° electric phase adjustments. Experience precision with color registration accuracy of ±0.5mm on flat cardboard, enabling printing of minimum text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Enjoy swift plate changeovers with the pneumatic locking + track sliding structure of the printing unit. Change plates in under 10 minutes, and swap anilox rollers without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module, complete with an integrated chamber scraper system, allows for partial or complete glazing. Enhance surface gloss and resistance while achieving drying speeds of up to 30 meters/minute.
Optimize efficiency with the die-cutting/slotting feature. Some models incorporate a linkage die-cutting unit, streamlining processes by handling creasing, slotting, and die-cutting of corrugated cardboard effortlessly.
Extend printing capabilities with the spot color printing expansion. The sixth unit transforms into a spot color channel, catering to unique inks like metallic and fluorescent colors.
Intelligent Automation Control System
Empowering control with Siemens PLC and a vibrant 10.4-inch color touch screen. Effortlessly preset parameters, diagnose faults, and access production data statistics, including output and energy consumption.
Embrace the future with optional remote monitoring via the Industrial Internet of Things (IIoT) module. Enjoy real-time equipment status updates, early warning notifications, and OTA firmware upgrades, minimizing operational and maintenance costs.
Maintain seamless printing precision with the tension closed-loop control. A tension sensor and servo motor synchronization adjust paper tape tension in real-time to prevent printing deviations.
Efficient Drying and Eco-Friendly Innovation
Experience dynamic drying efficiency with the three-stage hot air drying system. Tailor temperatures between 50-120ºC and leverage infrared radiation for auxiliary drying, achieving speeds of 30 meters/minute across diverse materials like film and paper.
Maximize resource efficiency with the Ink Zero Waste System. As the machine idles, rubber wheels automatically adjust, and the pneumatic diaphragm pump, coupled with an independent ink-distributing motor, enables rapid ink color changes (<5 minutes) and recycling.
2. Key Technical Parameters
Project Parameter Range & Noteworthy Advantages
Printing width options range from 1400-2000mm, offering tailor-made solutions. Perfect for three-, five-, and seven-layer corrugated cardboard and broad-width films, catering to a wide array of requirements.
Versatile material compatibility: From cardboard of 150-600gsm, corrugated paper 1.5-11mm, to plastic films like PE/PET and aluminum foil, this machine supports diverse packaging substrates seamlessly.
Achieve mechanical speeds between 10-70 meters/minute with stepless speed regulation. Benefit from low-speed precision during debugging and high-speed efficiency in production.
With unparalleled precision, our High Definition Ink Printing Machine boasts a color registration accuracy of ±0.5-0.8mm. This industry-leading standard ensures exquisite fine pattern printing that meets the highest demands.
Our cutting-edge machine operates on a 380V/50Hz power supply, with a total power range of 25-40kW. Its energy-saving design is crafted to consume 15% less power than traditional counterparts, exemplifying efficient performance and eco-friendliness.
Spanning dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine's modular design facilitates seamless integration into any workshop, ensuring easy layout configuration and maintenance simplicity.
3. Application areas and typical scenarios
Packaging printing
For carton and paper boxes, this machine delivers stunning multi-color graphics and glazing in a single pass, making it ideal for e-commerce logistics boxes, gift boxes, and more.
Our machine excels in soft packaging, offering high-precision printing on film materials, perfectly suited for food bags and daily chemical packaging bags.
Labels and logos
For industrial labels, the machine performs two-color overprinting of batch numbers and QR codes with color accuracy meeting GMP certification standards.
Anti-counterfeiting labels benefit from our spot color printing and local glazing, significantly enhancing product security and authenticity.
Special material processing
Expertly handling aluminum foil and composite materials, our machine achieves high-precision printing suitable for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, including anilox and rubber rollers, feature standardized interfaces for easy replacement, with key components like chains and gears boasting a lifespan exceeding 8,000 hours.
The fully enclosed protective cover comes equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Achieve peak performance analysis with our production report generation system, which logs real-time data on printing speed, ink usage, and downtime.
Our CIP4 data interface seamlessly integrates with the enterprise ERP system, ensuring smooth transmission of orders and processing parameters.
V. After-sales service and certification
Enjoy peace of mind with our 1-year comprehensive machine warranty, extendable to 2 years for core components. Benefit from 7×24 hour remote diagnostics and engineer on-site service within 48 hours (domestic).
Our commitment to the environment is reflected in our water-based ink passing the EU REACH certification, and the equipment's adherence to the ISO 14001 environmental management system.
Rest assured with our quality assurance, as our machine is CE certified, utilizing reputable imported brands for key components like motors and sensors.
){kind=link}