| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our cutting-edge 5+1 High-Definition Water-Based Ink Printing Machinery is a marvel of modern packaging technology. Combining multi-color high-precision printing with environmental sustainability and smart controls, this machine is designed for excellence. Perfectly suited for cartons, paper boxes, and flexible packaging, it boasts five independent printing units plus a multifunctional efficiency unit, enabling seamless one-time molding and intricate surface treatments. Experience enhanced production efficiency and unparalleled printing quality. Delve into its core technology, application scenarios, and performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module harnesses the power of FLEXO flexographic technology, utilizing eco-friendly water-based inks compliant with EU REACH standards. Featuring VOC emissions below 100ppm, this unit is ideal for sensitive packaging needs in the food and pharmaceutical industries.
Micron-Level Color Registration Accuracy: With state-of-the-art servo motor drives and 360° electric phase fine-tuning, achieve color registration precision of ±0.5mm on flat cardboard. Effortlessly print the tiniest text at 1.5mm with dot reproduction accuracy at ±0.1mm.
Quick Plate Change Design: Optimize efficiency with our pneumatic locking and track sliding structure, enabling plate changes in under 10 minutes. Swap out the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: The integrated chamber scraper glazing system allows both partial and full glazing, enhancing surface gloss and durability. It dries swiftly at a rate of 30 meters per minute.
Die-Cutting/Slotting Function: Select models feature a linkage die-cutting unit for creasing, slotting, and die-cutting corrugated cardboard, minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit for spot color channels, catering to special ink printing needs such as metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and production data analysis including output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module provides remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, minimizing operation and maintenance costs.
Tension Closed-Loop Control: A tension sensor and servo motor linkage work together to adjust paper tape tension in real-time, preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Enjoy integrated hot air drying with adjustable temperatures from 50-120ºC, supplemented by infrared radiation for a drying speed of 30 meters per minute, ideal for a variety of materials including film and paper.
Ink Zero Waste System: With an idle rubber wheel during machine stops, and a pneumatic diaphragm pump combined with an independent ink-distributing motor, experience rapid ink color changes under 5 minutes and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (customizable options available) Perfectly adapts to three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil. Supports a wide range of packaging substrates for diverse applications.
Mechanical Speed: 10-70 meters per minute (stepless speed regulation) Ensures precision during low-speed debugging and maximum efficiency at high-speed production.
With a color registration precision of ±0.5-0.8mm, our Five Plus One High Definition Ink Printer stands at the forefront of the industry, perfectly meeting the demands of intricate and fine pattern printing, ensuring unparalleled quality and vibrancy in every print.
Our printer's power supply system is intelligently designed at 380V/50Hz, utilizing a total power range of 25-40kW. This cutting-edge energy-saving innovation not only reduces energy costs but also conserves 15% more power compared to traditional equipment, making it a sustainable choice without compromising on performance.
The dimensions, spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, underscore the ingenious modular design that simplifies workshop organization and maintenance. This design enhances adaptability and efficiency, making integration into any production facility seamless and straightforward.
3. Application areas and typical scenarios
Our printer excels in various packaging printing applications, offering versatility and precision.
For cartons and paper boxes, the printer delivers multi-color graphics and glazing in one seamless operation, ideal for crafting e-commerce logistics boxes, gift boxes, and more, achieving stunning visual effects with unmatched efficiency.
When it comes to soft packaging, the printer supports high-precision printing on film materials, making it the perfect choice for producing vibrant food bags and durable daily chemical packaging bags, ensuring clarity and quality in every package.
Labels and logos
Our printer produces industrial labels with precision, allowing for two-color overprinting of batch numbers and QR codes. The color accuracy is impeccable, meeting rigorous GMP certification requirements and ensuring consistency across all labeling needs.
For anti-counterfeiting labels, the printer combines spot color printing and local glazing, significantly enhancing the anti-counterfeiting features of products, providing a robust solution for brand protection.
Special material processing
Our printer's high-precision printing capabilities extend to aluminum foil and composite materials, making it ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring precision and reliability in even the most specialized applications.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Featuring modular wearing parts such as anilox rollers and rubber rollers with standardized interfaces, our printer ensures easy replacement and maintenance. Key components like chains and gears boast an impressive lifespan exceeding 8,000 hours, highlighting durability and robustness.
The fully enclosed protective cover is designed with grating sensors and emergency stop buttons, accompanied by anti-winding shields on transmission parts. This comprehensive safety design meets CE safety standards, offering peace of mind and operational safety.
Data management
Our advanced data management system allows for the generation of production reports, capturing real-time data on printing speed, ink usage, downtime, and more. This functionality aids in analyzing production efficiency and optimizing operations.
The printer's CIP4 data interface seamlessly connects with the enterprise ERP system, facilitating the effortless transmission of orders and process parameters, ensuring smooth and efficient workflow management.
V. After-sales service and certification
Our comprehensive after-sales service includes a 1-year warranty on the entire machine, with core components covered for an extended 2-year period. We offer 7×24 hours remote diagnostic support and ensure engineer on-site service within 48 hours domestically, providing dependable support.
The printer utilizes water-based ink that has achieved EU REACH certification, underscoring our commitment to environmental responsibility. Our equipment is also compliant with the ISO 14001 environmental management system, ensuring sustainable and eco-friendly operations.
Our quality is endorsed by CE certification, and key components such as motors and sensors are sourced from renowned imported brands, ensuring superior quality and performance in every aspect of our printer.
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