| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the mastery of high-definition with our 5+1 Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands at the pinnacle of packaging innovation. A marvel of modern engineering, it combines multi-color high-precision printing with groundbreaking environmental protection and energy-saving features, all under intelligent control. This machine is your ultimate ally for carton, paper box, and flexible packaging needs, boasting a core configuration of five independent printing units plus one multifunctional efficiency unit. Whether you need glazing, die-cutting, or spot color application, this powerhouse provides seamless one-time molding and surface treatment for intricate graphics. Witness a remarkable leap in production efficiency and print quality. Delve into core technology, explore application scenarios, and examine performance parameters with us:
1. Core technology and standout functionality
Five unparalleled high-precision printing systems
Independent five-color printing units: Each module is a testament to cutting-edge FLEXO flexographic technology, adeptly handling water-based inks that adhere to the stringent EU REACH regulations. With VOC emissions kept below 100ppm, it's the perfect solution for sensitive packaging applications, including food and medicine.
Micron-level precision in color registration: With servo motor drives and a 360° electric phase fine-tuning system, achieve unmatched color registration accuracy of ±0.5mm on flat cardboard surfaces. Print minute text as small as 1.5mm with dot reproduction precision of ±0.1mm.
Swift plate change design: Featuring a pneumatic locking and track sliding structure, enjoy plate changes in under 10 minutes. Anilox rollers can be swapped effortlessly without halting operations.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: Unleash unparalleled surface brilliance and wear resistance with integrated chamber scraper glazing. Choose between partial or whole-surface glazing, drying effortlessly at 30 meters per minute.
Die-cutting/slotting prowess: Select models boast a linked die-cutting unit, perfect for creasing, slotting, and die-cutting corrugated cardboard, minimizing the need for subsequent processes.
Spot color printing expansion: Customize the sixth unit as a spot color channel, tailored to meet the demands for special inks such as metallic and fluorescent hues.
Intelligent automation control system
PLC + touch screen sophistication: Harness the power of Siemens PLC and a vibrant 10.4-inch color touch screen, enabling parameter pre-sets, fault diagnostics, and detailed production data insights, including output and energy usage.
Remote monitoring (optional): Embrace the future with Industrial Internet of Things (IIoT) capabilities for remote status monitoring, proactive alerts, and seamless OTA firmware updates, slashing operational and maintenance expenses.
Tension closed-loop mastery: A synergy of tension sensors and servo motors ensures real-time paper tape tension adjustments, flawlessly preventing printing deviations.
Efficient drying and eco-friendly innovation
Three-stage hot air drying: Experience unparalleled versatility with a hot air drying module that adjusts temperatures between 50-120ºC, complemented by infrared radiation for auxiliary drying. Achieve exceptional drying speeds of 30 meters per minute across diverse materials like film and paper.
Ink zero waste system: Innovation meets sustainability with a rubber wheel that idles during machine halts. A pneumatic diaphragm pump and independent ink-distributing motor facilitate rapid ink color changes in under 5 minutes, championing ink recycling.
2. Key technical parameters
Project Parameter range & Advantages
Printing width: 1400-2000mm (with customization options) Perfectly suited for three-, five-, and seven-layer corrugated cardboard, as well as expansive films.
Applicable materials: From cardboard (150-600gsm) to corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, our machine supports a wide variety of packaging substrates for all your needs.
Experience unmatched precision and efficiency with our Five Plus One High Definition Ink Printer. Boasting a mechanical speed range of 10-70 meters per minute, this printer offers stepless speed regulation for precise low-speed debugging and superior high-speed production.
Achieve industry-leading color registration accuracy of ±0.5-0.8mm, effortlessly meeting the demands of fine pattern printing with unparalleled precision.
Powered by a 380V/50Hz supply, this printer features a total power of 25-40kW. Its energy-saving design outshines traditional equipment by conserving 15% more energy, optimizing both performance and cost-efficiency.
With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design allows for seamless integration into any workshop layout, ensuring easy maintenance and adaptability.
3. Application areas and typical scenarios
Packaging printing
For carton and paper boxes, this printer offers seamless multi-color graphic and glazing capabilities, perfectly suited for e-commerce logistics boxes, gift boxes, and more.
In the realm of soft packaging, enjoy high-precision printing on film materials, ideal for food bags and daily chemical packaging bags.
Labels and logos
Enhance your industrial labels with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that satisfies stringent GMP certification requirements.
Boost the security of your products with anti-counterfeiting labels, combining spot color printing with localized glazing to maximize anti-counterfeiting capabilities.
Special material processing
For aluminum foil and composite materials, our high-precision printing is perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, such as anilox and rubber rollers, feature standardized interfaces for simple replacements. Key components, like chains and gears, boast a remarkable lifespan exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, complete with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all complying with CE safety standards.
Data management
Empower your operations with real-time production report generation. Monitor printing speed, ink usage, downtime, and more, providing comprehensive production efficiency analysis.
Our CIP4 data interface enables seamless integration with enterprise ERP systems, ensuring smooth transmission of orders and process parameters.
V. After-sales service and certification
We stand behind our product with a 1-year comprehensive machine warranty (extending core components to 2 years), offering 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestically).
Our commitment to sustainability is showcased through the EU REACH-certified water-based ink, while the equipment adheres to the ISO 14001 environmental management system.
Quality is assured with CE certification, and key components, including motors and sensors, are sourced from top-tier imported brands.
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