| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The groundbreaking 5+1 high-definition water-based ink printing machinery is at the frontier of packaging printing technology. This innovative equipment masterfully combines multi-color, high-precision printing with eco-friendly and energy-efficient features, all wrapped in an intelligent control system. Crafted primarily for cartons, paper boxes, and flexible packaging, it boasts a sophisticated setup: five distinct, independent printing units paired with one multifunctional efficiency unit-capable of glazing, die-cutting, or applying spot color-empowering operators to execute intricate graphics in one seamless pass. This results in a dramatic boost in productivity and unparalleled print quality. Let's delve into the key aspects: core technology, application scenarios, and performance parameters.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is armed with cutting-edge FLEXO flexographic technology, designed to work with EU REACH-compliant water-based inks. With VOC emissions reduced to below 100ppm, this unit is perfect for sensitive packaging in the food and pharmaceutical industries.
Micron-Level Color Registration Accuracy: Utilizing state-of-the-art servo motor drives and 360° electric phase fine-tuning, this system achieves color registration precision up to ±0.5mm on flat cardboard. It can print the finest texts at 1.5mm and maintain dot reproduction accuracy at ±0.1mm.
Quick Plate Change Design: With a pneumatic locking system paired with track sliding structures, the printing unit allows for swift plate changes within 10 minutes and offers the flexibility to replace the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This module boasts an integrated chamber scraper glazing system, capable of both partial and complete glazing. It enhances surface gloss and wear resistance and dries efficiently at 30 meters/minute.
Die-Cutting/Slotting Function: Select models feature a synchronized die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on additional post-processing steps.
Spot Color Printing Expansion: The sixth unit is customizable as a dedicated spot color channel, catering to the demands of special inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harnessing Siemens PLC paired with a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and production data analytics, including output and energy tracking.
Remote Monitoring (Optional): With an Industrial Internet of Things (IIoT) module, operators can remotely monitor equipment status, receive early warnings, and perform OTA firmware upgrades, thereby slashing operation and maintenance costs.
Tension Closed-Loop Control: Outfitted with a tension sensor linked to a servo motor, the system dynamically adjusts paper tape tension, ensuring flawless print alignment.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This system incorporates a hot air drying module with adjustable temperatures between 50-120ºC, augmented by infrared radiation for auxiliary drying-delivering speeds up to 30 meters/minute. It's adept for diverse materials ranging from film to paper.
Ink Zero Waste System: The system's rubber wheel idles automatically when halted, while the pneumatic diaphragm pump, equipped with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and efficiently recycles ink.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (customizable) - Perfect for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - Capable of working with a vast array of packaging substrates.
Mechanical Speed: 10-70 meters/minute (with stepless speed regulation) - Offers precise low-speed debugging and efficient high-speed production.
Experience unparalleled precision with our color registration accuracy of ±0.5-0.8mm, setting the industry benchmark for excellence. Perfectly crafted to meet and exceed the needs of intricate pattern printing, this is the epitome of fine quality.
Our machine operates on a 380V/50Hz power supply, with an impressive total power range of 25-40kW. Designed with energy efficiency at its core, it saves 15% more power compared to traditional equipment, making it an eco-friendly powerhouse.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design ensures seamless integration into any workshop. It's thoughtfully engineered for ease of layout and effortless maintenance, paving the way for operational efficiency.
3. Application areas and typical scenarios
Packaging printing
Perfect for carton and paper boxes, the machine excels in delivering multi-color graphics and glazing in a single process. Ideal for e-commerce logistics, gift boxes, and more, it offers a seamless solution for packaging needs.
Our solution supports high-precision printing on film materials, making it a perfect choice for soft packaging. Whether it's food bags or daily chemical packaging bags, expect nothing but superior quality and clarity.
Labels and logos
Specializing in industrial labels, our machine guarantees two-color overprinting for batch numbers and QR codes. The color accuracy is finely tuned to meet stringent GMP certification requirements, ensuring compliance and reliability.
Boost your product's security with our anti-counterfeiting labels. By combining spot color printing with local glazing, we significantly enhance the anti-counterfeiting performance, offering peace of mind and assured authenticity.
Special material processing
Tailored for aluminum foil and composite materials, our high-precision printing is adept for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-notch protection and quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular system of consumables like anilox rollers and rubber rollers features standardized interfaces, simplifying replacements. Key components boast an impressive lifespan of over 8,000 hours, ensuring longevity and reliability.
Safety is paramount with our fully enclosed protective cover, featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts. It rigorously adheres to CE safety standards for complete peace of mind.
Data management
Empower your production with real-time data management. Our system records printing speed, ink usage, downtime, and more, supporting comprehensive production efficiency analysis and ensuring optimal performance.
Seamlessly integrate with your enterprise ERP system through our CIP4 data interface, enabling smooth transmission of orders and process parameters, and ensuring a streamlined operation.
V. After-sales service and certification
Enjoy unmatched after-sales support with a 1-year whole machine warranty (core components extended to 2 years), combined with 7×24 hours remote diagnosis and swift engineer on-site service within 48 hours (domestic).
Our commitment to sustainability is underscored by our use of water-based ink, boasting EU REACH certification. Furthermore, our equipment aligns with the ISO 14001 environmental management system, reinforcing our dedication to eco-friendly practices.
Our machine's quality is certified with CE certification, and we utilize imported brands for key components like motors and sensors, assuring you of exceptional quality and reliability.
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