| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a cutting-edge solution in the realm of packaging printing. This sophisticated equipment harmonizes multi-color, high-precision printing with eco-friendly and energy-saving functionalities, while incorporating intelligent control systems. Designed for supreme performance in diverse fields such as cartons, paper boxes, and flexible packaging, it boasts a core configuration of five autonomous printing units plus one multifunctional efficiency unit. This versatile unit, adaptable to various functions like glazing, die-cutting, or spot color applications, ensures seamless one-time molding and surface treatment of intricate graphics. By significantly boosting production efficiency and enhancing printing quality, it stands as a beacon of innovation. Let's delve into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Units: Featuring state-of-the-art FLEXO flexographic technology, each module supports water-based inks compliant with stringent EU REACH regulations. With VOC emissions under 100ppm, they are perfect for sensitive packaging applications like food and pharmaceuticals.
Micron-Level Color Registration Precision: Experience top-tier accuracy with a servo motor drive and 360° electric phase fine-tuning, delivering color registration precision up to ±0.5mm on flat cardboard. Print even the smallest text at 1.5mm, and enjoy dot reproduction accuracy down to ±0.1mm.
Rapid Plate Change Innovation: Our printing units feature a pneumatic locking and track sliding structure, enabling effortless plate changes in under 10 minutes. Anilox roller replacements are a breeze without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Equipped with an integrated chamber scraper glazing system, this module excels in partial or full glazing, enhancing surface gloss and wear resistance. Achieve swift drying at 30 meters/minute.
Die-Cutting/Slotting Capabilities: Select models offer a linkage die-cutting unit, streamlining processes by supporting creasing, slotting, and die-cutting of corrugated cardboard, thereby reducing dependencies on subsequent steps.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to address the demands for special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC & Touch Screen Operation: Harness the power of Siemens PLC alongside a vibrant 10.4-inch color touch screen. Enjoy features like parameter presets, fault diagnosis, and comprehensive production data statistics such as output and energy consumption.
Optional Remote Monitoring: Embrace the future with an Industrial Internet of Things (IIoT) module for seamless remote equipment status monitoring, early warning notifications, and OTA firmware updates, cutting down on operation and maintenance expenses.
Tension Closed-Loop Control: The integration of a tension sensor with servo motor synchronization ensures real-time paper tape tension adjustments, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This module offers adjustable temperature from 50-120ºC, paired with infrared radiation for auxiliary drying. Achieve a remarkable drying speed of 30 meters/minute, catering to materials like film and paper.
Ink Zero Waste System: The innovative rubber wheel idles when the machine halts, while a pneumatic diaphragm pump with an independent ink-distributing motor accomplishes rapid ink color changes in under five minutes, facilitating ink recycling.
2. Key Technical Parameters
Project Parameter Range and Benefits
Printing Width: With options ranging from 1400mm to 2000mm, this feature accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films, ensuring versatility for diverse applications.
Applicable Materials: Ranging from cardboard (150-600gsm) to corrugated paper (1.5-11mm), as well as plastic film (PE/PET) and aluminum foil, this machinery is designed to support a wide array of packaging substrates.
Experience unrivaled efficiency with a mechanical speed range of 10-70 meters per minute, featuring stepless speed regulation! Our low-speed debugging ensures pinpoint accuracy, while high-speed production maximizes output like never before.
Achieve flawless prints with color registration accuracy in the range of ±0.5-0.8mm. This is an industry-leading standard, guaranteed to meet all your fine pattern printing needs with precision and finesse.
Embrace eco-friendly innovation with our power supply system: 380V/50Hz, total power 25-40kW. Our energy-saving design conserves 15% more power compared to traditional equipment, making sustainability a seamless part of your production process.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design simplifies workshop layout and maintenance, offering unparalleled convenience and flexibility.
3. Application areas and typical scenarios
Where cutting-edge technology meets industry demands: Packaging printing
Carton / Paper box: Achieve seamless multi-color graphics and glazing in a single pass. Perfect for e-commerce logistics boxes, gift boxes, and more with precision and efficiency.
Soft packaging: Excel in high-precision printing for film materials, ideal for food bags and daily chemical packaging bags, offering unmatched quality and detail.
Labels and logos
Industrial labels: Ensure precision with two-color overprinting of batch numbers and QR codes. Our color accuracy meets stringent GMP certification requirements, ensuring compliance and quality.
Anti-counterfeiting labels: Enhance product security with spot color printing and local glazing, elevating your product's anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Attain superior quality with high-precision printing, perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts like anilox rollers and rubber rollers feature standardized interfaces for effortless replacement. Key components such as chains and gears boast a lifespan of over 8,000 hours, ensuring durability and reliability.
Safety first with a fully enclosed protective cover! Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our design meets stringent CE safety standards.
Data management
Stay informed with real-time data management capabilities! Generate production reports with details on printing speed, ink usage, and downtime to support comprehensive production efficiency analysis.
The integrated CIP4 data interface seamlessly connects to your enterprise ERP system, facilitating the smooth transmission of orders and process parameters for enhanced operational synergy.
V. After-sales service and certification
Experience peace of mind with our comprehensive after-sales support: a 1-year full machine warranty, extended to 2 years for core components, along with 7×24 hours remote diagnosis and on-site engineer service within 48 hours domestically.
Our commitment to the environment is certified with water-based ink passing EU REACH certification and equipment compliance with the ISO 14001 environmental management system.
Guaranteeing the highest quality, our product is CE certified and incorporates imported brand components for motors and sensors, ensuring excellence and reliability.
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