| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Delve into the realm of cutting-edge packaging solutions with our 5+1 High-Definition Water-Based Ink Printing Machinery. Designed as the ultimate choice for advanced packaging needs, this innovative marvel seamlessly combines multi-color high-precision printing, eco-friendly energy efficiency, and intelligent controls. Perfectly tailored for cartons, paper boxes, and flexible packaging, its architecture includes five independent printing units alongside a multifunctional efficiency unit. Witness the one-step formation and surface treatment of complex designs, drastically enhancing production efficiency and elevating print quality to new heights. Explore the dimensions of core technology, versatile application scenarios, and detailed performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Experience unparalleled precision with our independent five-color printing unit, harnessing FLEXO flexographic technology. Designed to meet the highest standards, our units comply with EU REACH regulations, ensuring VOC emissions remain below 100ppm. Ideal for sensitive applications such as food and medical packaging, it supports water-based ink for safe and vibrant printing solutions.
With micron-level color registration accuracy, our system utilizes a sophisticated servo motor drive paired with 360° electric phase fine-tuning. Achieve color registration accuracy of ±0.5mm on flat cardboard, print text as small as 1.5mm, and enjoy dot reproduction accuracy of ±0.1mm for unmatched clarity and detail.
Our innovative quick plate change design features a pneumatic locking system with a track sliding structure. This allows for plate changes in under 10 minutes, and the ability to replace the anilox roller without halting operations, ensuring uninterrupted productivity.
Multifunctional Efficiency Unit (+1 Configuration)
Unleash the power of our water-based glazing module, featuring an integrated chamber scraper glazing system. Achieve both partial and full glazing, enhancing surface gloss and durability, all while drying at a remarkable speed of 30 meters per minute.
Our die-cutting/slotting features include a linkage die-cutting unit on select models, supporting creasing, slotting, and die-cutting of corrugated cardboard. This significantly reduces dependency on subsequent processes, streamlining your production workflow.
Unlock new possibilities with spot color printing expansion. Our sixth unit can be customized as a spot color channel, catering to the unique needs of metallic and fluorescent inks, enriching your palette with vibrant special effects.
Intelligent Automation Control System
Designed for seamless operation, our system integrates Siemens PLC with a 10.4-inch color touch screen. Benefit from parameter presets, fault diagnosis, and comprehensive production data statistics, including output and energy consumption, for enhanced operational efficiency.
For those looking to the future, our optional Industrial Internet of Things (IIoT) module offers remote monitoring capabilities. Receive real-time equipment status updates, early warning alerts, and OTA firmware upgrades, all designed to minimize operation and maintenance costs.
Tension closed-loop control ensures impeccable print quality, equipped with a tension sensor and servo motor linkage to adjust paper tape tension in real time. This dynamic system prevents printing deviations, maintaining consistency across every print run.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying system, featuring an integrated hot air module with infrared radiation auxiliary drying, reaches temperatures of 50-120ºC and speeds of 30 meters per minute. Suitable for diverse materials including film and paper, it delivers superior drying performance.
Innovation meets sustainability with our ink zero waste system. The rubber wheel automatically idles when the machine stops, while the pneumatic diaphragm pump and independent ink-distributing motor facilitate rapid ink color change in under 5 minutes, ensuring ink recycling and minimal waste.
2. Key Technical Parameters
Project Parameter Range and Advantages
Enjoy the flexibility of our printing width, ranging from 1400-2000mm with optional customization, perfectly suited for three-, five-, and seven-layer corrugated cardboard as well as wide-width films. Experience seamless adaptability across a variety of materials.
Our technology supports a diverse range of packaging substrates, accommodating cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, offering versatile application possibilities.
Achieve outstanding accuracy with mechanical speeds ranging from 10-70 meters per minute, featuring stepless speed regulation. Whether in low-speed debugging or high-speed production, expect precision and efficiency at every step.
Color registration accuracy of ±0.5-0.8mm represents an industry-leading achievement, ensuring precision and finesse that meets the highest standards for intricate pattern printing.
The power supply operates at 380V/50Hz with a total power range of 25-40kW, embodying an energy-efficient design that conserves 15% more power compared to conventional equipment, significantly reducing operational costs.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this modular design facilitates seamless integration into various workshop layouts, ensuring easy maintenance and space optimization.
3. Application areas and typical scenarios demonstrate the versatility and adaptability of our solutions.
Packaging printing is redefined with our advanced technology, offering unparalleled results across diverse materials.
Our printer excels in carton and paper box applications, executing multi-color graphics and glazing in a single pass, perfectly tailored for e-commerce logistics boxes, gift boxes, and more.
In the realm of soft packaging, our device supports high-precision printing on film materials, ideal for food bags and daily chemical packaging, ensuring vibrant and enduring prints.
Labels and logos receive a premium touch with our state-of-the-art printing capabilities.
For industrial labels, we offer two-color overprinting for batch numbers and QR codes, achieving color accuracy that complies with GMP certification standards.
Our anti-counterfeiting labels combine spot color printing with local glazing enhancements, significantly boosting product authenticity and security.
Special material processing is made efficient and effective with our cutting-edge solutions.
Our high-precision printing on aluminum foil and composite materials is tailored for pharmaceutical packaging and electronic component shielding, providing exceptional quality and clarity.
IV. Intelligent and humanized design enhances user experience through innovation and practicality.
Quick maintenance and safety protection are prioritized for optimal functionality and user assurance.
Thanks to modular wearing parts like anilox and rubber rollers with standardized interfaces, replacements are hassle-free. Key components, such as chains and gears, boast a lifespan exceeding 8,000 hours.
Our fully enclosed protective cover is augmented with grating sensors and emergency stop buttons. Anti-winding shields on transmission parts ensure compliance with CE safety standards.
Data management systems streamline operations with cutting-edge analytics and insights.
Real-time production report generation captures vital metrics such as printing speed, ink usage, and downtime, offering a comprehensive view for production efficiency analysis.
The CIP4 data interface seamlessly integrates with enterprise ERP systems, enabling flawless transmission of orders and process parameters, enhancing workflow continuity.
V. After-sales service and certification underscore our commitment to quality and customer satisfaction.
We provide a 1-year whole machine warranty, extending to 2 years for core components, alongside 7×24 hours remote diagnosis and on-site engineer service within 48 hours domestically.
Our commitment to environmental stewardship is evidenced by water-based ink passing EU REACH certification, and equipment compliance with the ISO 14001 environmental management system.
Quality certification is assured with CE certification, and our use of imported brands for key components like motors and sensors ensures unparalleled reliability and performance.
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