| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art packaging solution that seamlessly integrates multi-color high-precision printing, eco-friendly processes, energy efficiency, and intelligent control. It is tailored for use in cartons, paper boxes, flexible packaging, and more. Its cutting-edge configuration consists of five autonomous printing units plus one multifunctional unit capable of glazing, die-cutting, or spot color applications. This enables one-time shaping and finishing of intricate designs, greatly enhancing productivity and print quality. Below is an in-depth exploration of its core technology, applications, and performance metrics:
1. Core Technology and Functional Advantages
Advanced Five-Color High-Precision Printing System
Independent Five-Color Printing Unit: Each module is embedded with FLEXO flexographic technology, utilizing water-based ink compliant with EU REACH standards. With VOC emissions below 100ppm, it is ideal for sensitive packaging, such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Through a servo motor drive and 360° electronic phase adjustment, the system achieves a color registration accuracy of ±0.5mm on flat cardboard, with a minimum text size of 1.5mm and dot reproduction precision of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the plate change process is streamlined to under 10 minutes. The anilox roller can be replaced without halting the machine, ensuring minimal downtime.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Boasting an integrated chamber scraper glazing system, this module allows for both partial and full glazing, enhancing surface gloss and durability. It operates at a drying speed of 30 meters per minute.
Die-Cutting/Slotting Function: Certain models are outfitted with a synchronously operating die-cutting unit to facilitate the creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to the specific needs for special inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC with a 10.4-inch color touch screen, the system supports parameter presets, fault diagnosis, and production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote monitoring of equipment status, delivers early warning alerts, and enables OTA firmware updates to lower operational and maintenance costs.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension in real-time to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module features adjustable temperatures from 50-120ºC, supplemented by infrared radiation for auxiliary drying. This setup achieves drying speeds up to 30 meters per minute, suitable for diverse materials like film and paper.
Ink Zero Waste System: The rubber wheel idles automatically when the machine halts, while a pneumatic diaphragm pump coupled with an independent ink-distributing motor ensures swift ink color changes in under 5 minutes and facilitates ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (optional customization), suitable for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil. Supports a diverse array of packaging substrates.
Experience unrivaled precision and speed with our Premium Five Plus One High Definition Ink Printer, achieving mechanical speeds of 10-70 meters/minute through seamless stepless speed regulation. Enjoy the best of both worlds with accurate low-speed debugging and efficient high-speed production!
Achieve perfection in every print with an industry-leading color registration accuracy of ±0.5-0.8mm. This precision meets the demands of fine pattern printing, ensuring your prints are as vivid and detailed as your vision.
Harness the power of innovation with our energy-efficient design, boasting a power supply of 380V/50Hz and a total power consumption of 25-40kW. Save 15% more energy compared to traditional equipment, making sustainability a core part of your operations.
Optimize your workspace effortlessly with our printer's modular design, measuring 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. This configuration not only simplifies workshop layout but also streamlines maintenance.
3. Explore the application areas and discover typical scenarios
Unleash the potential of packaging printing with our versatile printer.
For Carton / Paper box applications, enjoy seamless multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes and gift boxes, offering both aesthetic appeal and functional efficiency.
In soft packaging, our printer supports high-precision printing on film materials, ideal for crafting eye-catching food bags and durable daily chemical packaging bags.
Revolutionize your labels and logos with our advanced capabilities.
For industrial labels, achieve two-color overprinting for batch numbers and QR codes with color accuracy that meets stringent GMP certification requirements, ensuring both compliance and clarity.
Enhance security with anti-counterfeiting labels, combining spot color printing and localized glazing to boost product anti-counterfeiting performance.
Specialize in processing unique materials with precision.
Our printer excels in printing on aluminum foil and composite materials, providing high-precision output suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring protection and performance.
IV. Embrace Intelligent and Humanized Design
Experience quick maintenance and unbeatable safety protection.
Benefit from modular wearing parts like anilox rollers and rubber rollers, featuring standardized interfaces for easy replacement. Key components such as chains and gears have an extended life exceeding 8,000 hours, ensuring longevity and reduced downtime.
Our fully enclosed protective cover enhances safety with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards to protect your team and operations.
Leverage advanced data management for unparalleled operational insights.
Generate comprehensive production reports in real-time, recording crucial data such as printing speed, ink usage, and downtime. These insights support detailed production efficiency analysis and strategic decision-making.
Utilize the CIP4 data interface, seamlessly connecting to your enterprise ERP system for the effortless transmission of orders and process parameters, facilitating streamlined operations.
V. Comprehensive After-Sales Service and Esteemed Certification
Enjoy peace of mind with our 1-year whole machine warranty, with core components covered up to 2 years. Benefit from 7×24 hours remote diagnosis and prompt engineer on-site service within 48 hours for domestic clients, ensuring your operations remain uninterrupted.
Our commitment to the environment is evident through our water-based ink, which has achieved EU REACH certification. Additionally, our equipment upholds the ISO 14001 environmental management system standards.
Rest assured with our quality certification, having passed the rigorous CE certification. Our key components, including motors and sensors, are crafted from premium imported brands, testifying to our commitment to excellence.
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