| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our 5+1 high-definition water-based ink printing machinery stands as a pinnacle of innovation in the realm of packaging printing equipment. Seamlessly marrying multi-color, high-precision printing with eco-friendly and energy-efficient practices, this sophisticated machine offers intelligent control for optimal performance. Perfectly suited for industries focusing on cartons, paper boxes, and flexible packaging, this machine's core configuration includes five independent printing units alongside one multifunctional efficiency unit (such as glazing, die-cutting, or spot color unit). This setup ensures intricate graphics can be molded and treated in a single pass, elevating production efficiency and print quality significantly. Below, we delve into the core technologies, application scenarios, and performance parameters that define this technological marvel:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each of the five modules is expertly fitted with FLEXO flexographic technology, which supports the use of water-based inks that are fully compliant with stringent EU REACH regulations. With VOC emissions kept below 100ppm, this unit is ideal for sensitive packaging, including food and pharmaceuticals, ensuring safety and sustainability.
Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drive and 360° electric phase fine-tuning, this system achieves a remarkable color registration accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm and reproduce dots with a precision of ±0.1mm, ensuring every detail is captured with impeccable clarity.
Quick Plate Change Design: Efficiency is key with our quick plate change system, featuring pneumatic locking and a track sliding structure. The plate change process is streamlined to take less than 10 minutes, and the anilox roller transitions seamlessly without the need to halt operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: The integrated chamber scraper glazing system facilitates either partial or full glazing, significantly enhancing the surface gloss and wear resistance. It operates at a brisk drying speed of 30 meters per minute, ensuring rapid results without compromising quality.
Die-Cutting/Slotting Function: Select models boast a linkage die-cutting unit, adept at performing creasing, slotting, and die-cutting on corrugated cardboard. This feature minimizes reliance on subsequent processes, streamlining operations for greater efficacy.
Spot Color Printing Expansion: The sixth unit is customizable, opening avenues for spot color channels. This facilitates the use of special inks, including metallic and fluorescent colors, broadening the creative possibilities for your printing projects.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and comprehensive production data statistics such as output and energy consumption, ensuring precise control and efficiency.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, enjoy remote equipment monitoring, receive early warning notifications, and perform OTA firmware upgrades. This reduces operational and maintenance costs, enhancing overall productivity.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, this system adeptly adjusts paper tape tension in real-time, mitigating printing deviations and ensuring consistent, high-quality output.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable between 50-120ºC, is complemented by infrared radiation auxiliary drying. This setup achieves a rapid drying speed of 30 meters per minute, making it suitable for diverse materials such as film and paper.
Ink Zero Waste System: Ingeniously designed, the rubber wheel idles automatically when the machine halts, and a pneumatic diaphragm pump, coupled with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and supports ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfectly accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films, offering versatility across different packaging demands.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a myriad of packaging substrates, providing flexibility for varied industrial needs.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) - Enjoy precise low-speed debugging coupled with efficient high-speed production for optimal operational success.
Color registration accuracy ±0.5-0.8mm | Elevate Your Printing Precision: Achieve intricate pattern artistry with our industry-leading color registration accuracy, ensuring impeccable precision for even the most delicate designs.
Power supply power 380V/50Hz, total power 25-40kW | Pioneering Power Efficiency: Our energy-conscious design optimizes power usage, delivering up to 15% energy savings compared to conventional equipment while maintaining robust performance.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) | User-Centric Modular Design: Tailored for seamless workshop integration and effortless maintenance, the modular build adjusts effortlessly to your spatial needs.
3. Application areas and typical scenarios
Packaging printing | A New Era in Packaging: Unlock the full spectrum of color possibilities with our advanced printing solutions tailored for comprehensive packaging needs.
Carton / Paper box: Effortlessly achieve multi-color graphics with glazing in a single pass. Perfect for e-commerce logistics, gift boxes, and more.
Soft packaging: Experience unparalleled precision in printing on film materials, ideal for food bags and daily chemical packaging, ensuring top-tier quality and clarity.
Labels and logos | Precision Labeling & Branding: Transform your labels and logos with vibrant color fidelity and precise detail, essential for standout branding.
Industrial labels: Execute two-color overprinting of batch numbers and QR codes with precision. Complies with GMP certification for assured quality.
Anti-counterfeiting labels: Enhance product security with spot color printing combined with local glazing techniques, significantly boosting counterfeit deterrence.
Special material processing | Innovative Material Solutions: From aluminum foil to advanced composites, achieve superior printing precision across diverse materials.
Aluminum foil and composite materials: Perfect for pharmaceutical and electronic applications, offering unparalleled accuracy for specialized packaging solutions.
IV. Intelligent and humanized design
Quick maintenance and safety protection | Comprehensive Safety & Maintenance: Prioritize safety with cutting-edge protections and rapid maintenance capabilities, ensuring uninterrupted operations.
Modular wearing parts: Our standardized interfaces make replacing consumables like anilox and rubber rollers simple, with key components boasting over 8,000 operational hours.
Fully enclosed protective cover: Featuring grating sensors, emergency stops, and transmission shields that comply with CE standards, safeguarding your operations.
Data management | Next-Gen Data Solutions: Empower your production with real-time insights and seamless data integration, enhancing operational transparency and effectiveness.
Production report generation: Gain comprehensive insights with real-time data on printing speed, ink use, and downtime, driving informed efficiency analyses.
CIP4 data interface: Seamlessly link to enterprise ERP systems for smooth, uninterrupted order and parameter data exchange.
V. After-sales service and certification
Warranty and maintenance: Enjoy peace of mind with a 1-year total machine warranty (core components extended to 2 years), plus 24/7 remote diagnostics and domestic on-site engineer support within 48 hours.
Environmental certification: Our water-based inks meet EU REACH standards, and the equipment aligns with ISO 14001, reflecting our commitment to environmental stewardship.
Quality certification: Proudly certified with CE, utilizing premium imported components such as motors and sensors for unmatched reliability and performance.
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