| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery: A Paradigm of Precision and Efficiency
The 5+1 High-Definition Water-Based Ink Printing Machinery is a cutting-edge solution in the realm of packaging printing. It seamlessly combines multi-color high-precision capabilities with eco-friendly and energy-efficient operations, all under the purview of intelligent control. This innovative equipment excels in the production of cartons, paper boxes, and flexible packaging, among other applications. At its core, the system integrates five independent printing units alongside one multifunctional efficiency unit (e.g., glazing, die-cutting, or spot color unit). This configuration enables instantaneous shaping and surface treatment of intricate graphics, thereby drastically enhancing both production efficiency and print quality. Below, we delve into the core technological features, application scenarios, and performance parameters of this remarkable machinery:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems: A Hallmark of Excellence
Independent Five-Color Printing Unit: Each module boasts FLEXO flexographic technology and supports water-based ink compliant with EU REACH regulations. With VOC emissions kept under 100ppm, it's an ideal choice for sensitive packaging such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: The use of servo motor drive alongside 360° electric phase fine-tuning ensures color registration precision to ±0.5mm on flat cardboard. Minuscule text as small as 1.5mm and dot reproduction accuracy of ±0.1mm showcase unmatched printing finesse.
Quick Plate Change Design: The printing unit features a pneumatic locking mechanism with a track sliding structure, enabling plate changes in under 10 minutes. Notably, the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration): Enhancing Versatility
Water-Based Glazing Module: This integral chamber scraper glazing system offers both partial and overall glazing capabilities, boosting surface gloss and wear resistance. It achieves a drying speed of 30 meters/minute.
Die-Cutting/Slotting Function: Select models feature a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processing stages.
Spot Color Printing Expansion: The adaptable sixth unit can be customized into a spot color channel, meeting the demands for special inks, including metallic and fluorescent colors.
Intelligent Automation Control System: Where Technology Meets Simplicity
PLC + Touch Screen Operation: Harnessing the power of Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and production data analytics including output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module allows for remote equipment status monitoring, preemptive warning notifications, and OTA firmware updates, effectively cutting down on operational and maintenance expenses.
Tension Closed-Loop Control: Featuring a tension sensor paired with servo motor linkage, this system dynamically adjusts paper tape tension, ensuring printing precision remains uncompromised.
Efficient Drying and Environmentally Friendly Design: A Commitment to Sustainability
Three-Stage Hot Air Drying: The integrated module offers adjustable temperatures ranging from 50-120ºC with infrared radiation-assisted drying, achieving a drying speed of 30 meters/minute. It's compatible with an array of materials including film and paper.
Ink Zero Waste System: The rubber wheel automatically idles upon machine cessation, while a pneumatic diaphragm pump with an independent ink-distributing motor supports rapid ink color changes (<5 minutes) and recycling, ensuring minimal waste.
2. Key Technical Parameters: A Closer Look at the Specifications
Project Parameter Range Advantages: Unveiling the Benefits
Printing Width 1400-2000mm (Optional Customization): Perfectly suited for three-, five-, and seven-layer corrugated cardboard and films of substantial width.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. This versatility supports a wide range of packaging substrates.
Experience unrivaled mechanical speed from 10 to 70 meters per minute with our advanced stepless speed regulation. Effortlessly glide through low-speed debugging with pinpoint precision, and seamlessly transition to high-speed production, achieving unparalleled efficiency.
Achieve supreme accuracy in color registration with a precision of ±0.5-0.8mm. This industry-leading standard is designed to meet even the most demanding requirements of intricate and fine pattern printing.
Operate efficiently with a power supply of 380V/50Hz and a total power range of 25-40kW. Our innovative energy-saving design conserves 15% more power compared to traditional equipment, championing both cost savings and environmental responsibility.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design facilitates seamless workshop layout and maintenance, ensuring adaptability and ease of integration.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Effortlessly execute multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more, ensuring visual appeal and functionality.
Soft packaging: Excel in high-precision printing of film materials, ideal for food bags and daily chemical packaging bags, delivering vibrant results.
Labels and logos
Industrial labels: Achieve two-color overprinting for batch numbers and QR codes with unmatched color accuracy that meets stringent GMP certification requirements.
Anti-counterfeiting labels: Enhance product security by combining spot color printing with local glazing, elevating anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Our high-precision printing capabilities are ideally suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, such as anilox and rubber rollers, feature standardized interfaces for easy replacement. Key components, including chains and gears, boast impressive durability, with lifespans exceeding 8,000 hours.
For supreme safety, our fully enclosed protective cover is equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meeting CE safety standards.
Data management
Production report generation: Acquire real-time data on printing speed, ink usage, downtime, and more, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly integrate with enterprise ERP systems for flawless transmission of orders and process parameters, enhancing operational fluidity.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year whole machine warranty, with core components extended to 2 years, and enjoy 7×24 hours remote diagnosis, along with engineer on-site service within 48 hours domestically.
Environmental certification: Our water-based ink proudly meets the EU REACH certification standards, and the equipment aligns with the ISO 14001 environmental management system, championing sustainability.
Quality certification: Achieve peace of mind with CE certification, while key components such as motors and sensors are sourced from prestigious imported brands, ensuring excellence and reliability.
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