| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery from Changda Canghai Trading (Zhangzhou) Co., Ltd. represents the pinnacle of modern packaging printing technology. This advanced equipment masterfully combines multi-color high-precision printing with environmental consciousness and intelligent control features. Primarily serving the realms of cartons, paper boxes, and flexible packaging, it stands out with its five independent printing units plus an additional multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color printing, this machine perfects complex designs in a single pass, elevating both productivity and quality to new heights. Let's delve deeper into the core technologies, application scenarios, and performance parameters that define this innovative system.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is empowered by FLEXO flexographic technology, seamlessly supporting EU REACH-compliant water-based inks with VOC emissions kept under 100ppm. Ideal for sensitive packaging, including food and pharmaceuticals, it ensures safety and quality.
Micron-Level Color Registration Accuracy: Leveraging servo motor drive and 360° electric phase fine-tuning, this system achieves an impeccable color registration accuracy of ±0.5mm on flat cardboard. It prints text as small as 1.5mm, with dot reproduction precision reaching ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the unit allows for rapid plate changes in less than 10 minutes, enabling anilox roller replacements without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Equipped with an integrated chamber scraper glazing system, it performs both partial and overall glazing, enhancing surface gloss and wear resistance. The drying process operates efficiently at 30 meters per minute.
Die-Cutting/Slotting Function: Certain models come with a synchronized die-cutting unit, facilitating the creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processing.
Spot Color Printing Expansion: Tailored for unique printing demands, the sixth unit can be customized as a spot color channel, adept at handling special inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: With Siemens PLC and a 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and comprehensive production data analysis, including outputs and energy consumption insights.
Remote Monitoring (Optional): The IIoT module facilitates remote equipment status monitoring, early warning notifications, and OTA firmware updates, significantly cutting down on operational and maintenance expenses.
Tension Closed-Loop Control: A sophisticated tension sensor and servo motor system adjusts paper tape tension in real time, averting any printing discrepancies.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This advanced module, with adjustable temperatures ranging from 50-120ºC, integrates hot air drying with infrared radiation auxiliary drying, achieving a remarkable drying speed of 30 meters per minute, suitable for various materials like film and paper.
Ink Zero Waste System: The rubber wheel enters idle mode when the machine pauses, while a pneumatic diaphragm pump, coupled with an independent ink-distributing motor, ensures rapid ink color changes in under 5 minutes, promoting recycling and minimizing waste.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (customizable) Ideal for three-, five-, and seven-layer corrugated cardboard and wide-width films, offering unmatched versatility.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil A versatile solution for diverse packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) Guarantees precise low-speed debugging and high-speed production efficiency.
Achieve unmatched precision with color registration accuracy of ±0.5-0.8mm, an industry-leading standard meticulously crafted to satisfy the intricate demands of exquisite pattern printing.
Powered by a 380V/50Hz supply, with a total power range of 25-40kW, this machine boasts an energy-efficient design that conserves 15% more power compared to traditional counterparts, paving the way for a greener, more cost-effective operation.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our machine features a modular design ensuring seamless integration into your workshop layout while simplifying maintenance tasks.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Effortlessly execute multi-color graphics and glazing in a single process, perfectly tailored for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Perfect for the high-precision printing of film materials, our machine is ideal for food bags and daily chemical packaging, ensuring vibrant and accurate results.
Labels and logos
Industrial labels: Achieve flawless two-color overprinting of batch numbers and QR codes, meeting the stringent GMP certification standards for color accuracy.
Anti-counterfeiting labels: Enhance product security with a combination of spot color printing and localized glazing, boosting their anti-counterfeiting capabilities.
Special material processing
Aluminum foil and composite materials: Delivering high-precision printing, our machine is perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Easily replace consumables such as anilox rollers and rubber rollers thanks to standardized interfaces, while key components like chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Adorned with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, ensuring compliance with CE safety standards.
Data management
Production report generation: Effortlessly capture real-time data on printing speed, ink usage, and downtime to support comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connect to the enterprise ERP system, enabling smooth transmission of orders and process parameters for streamlined operations.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty (with core components extended to 2 years), 24/7 remote diagnostics, and engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink meets the stringent EU REACH certification standards, while the equipment aligns with the ISO 14001 environmental management system.
Quality certification: Having passed the CE certification, our machine features key components such as motors and sensors sourced from prestigious imported brands.
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