| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the Exquisite 5+1 High-Definition Water-Based Ink Printing Machinery
Elevate your packaging solutions with the 5+1 high-definition water-based ink printing machinery, a cutting-edge marvel in packaging and printing technology. This sophisticated equipment harmonizes multi-color, high-precision printing with eco-friendly and energy-efficient operations. Primarily serving in the realms of carton, paper box, and flexible packaging, it shines with its unique configuration of five independent printing units paired with a multifunctional efficiency unit, ideal for glazing, die-cutting, or spot color applications. Experience the luxury of one-time molding and surface treatment for intricate graphics, boosting production efficiency and elevating print quality. Delve into its core technology, application scenarios, and performance parameters outlined below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Equipped with state-of-the-art FLEXO flexographic technology, each module supports water-based inks compliant with stringent EU REACH standards. It ensures VOC emissions are below 100ppm, making it perfect for sensitive packaging sectors like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drive with 360° electric phase precision, achieve unparalleled color registration accuracy of ±0.5mm on flat cardboard. This allows for the printing of text as small as 1.5mm and dot reproduction precision of ±0.1mm.
Quick Plate Change Design: Experience unparalleled efficiency with a pneumatic locking and track sliding structure, facilitating plate changes in under 10 minutes. Seamlessly replace the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, achieve both partial and comprehensive glazing to enhance surface gloss and wear resistance, drying swiftly at 30 meters/minute.
Die-Cutting/Slotting Function: Select models come with a sophisticated linkage die-cutting unit, supporting creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel, catering to the printing desires for special inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Command your operations with Siemens PLC and a vibrant 10.4-inch color touch screen, offering parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption.
Remote Monitoring (Optional): The cutting-edge Industrial Internet of Things (IIoT) module empowers remote equipment monitoring, proactive early warnings, and OTA firmware upgrades, trimming down operation and maintenance expenses.
Tension Closed-Loop Control: Equipped with a tension sensor and a servo motor linkage, this system fine-tunes paper tape tension in real time to avoid any printing displacement.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable between 50-120ºC, paired with infrared radiation, achieves a drying speed of 30 meters/minute, accommodating various materials like film and paper with ease.
Ink Zero Waste System: With automatic idling of the rubber wheel during machine halts and ink supplied via a pneumatic diaphragm pump with an independent motor, enjoy rapid ink color changes in under 5 minutes and efficient recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400 to 2000mm (with optional customization) perfect for three-, five-, and seven-layer corrugated cardboards and wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil, supports a broad spectrum of packaging substrates.
Mechanical Speed: Adjustable from 10 to 70 meters/minute, boasting precise low-speed debugging and high-speed production efficiency.
Our Five Plus One High Definition Ink Printer boasts an unrivaled color registration accuracy of ±0.5-0.8mm, setting an industry-leading benchmark for those in pursuit of flawless, fine pattern printing.
With a power supply of 380V/50Hz and a total power range of 25-40kW, this advanced printer incorporates an energy-efficient design, achieving a remarkable 15% power savings compared to conventional equipment.
Spanning dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this printer's modular design allows for easy integration and effortless maintenance within your workshop.
3. Application areas and typical scenarios
Packaging printing
Our printer excels in the production of Carton / Paper boxes, achieving multi-color graphics and glazing seamlessly, perfectly catering to e-commerce logistics boxes, exquisite gift boxes, and more.
In soft packaging, it facilitates high-precision printing on film materials, making it indispensable for creating vibrant food bags and sophisticated daily chemical packaging bags.
Labels and logos
For industrial labels, our printer ensures immaculate two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards for color accuracy.
Crafting anti-counterfeiting labels is a breeze with our printer, combining spot color printing with localized glazing to enhance product security against counterfeiting.
Special material processing
Our printer adeptly handles aluminum foil and composite materials, delivering high-precision prints suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
The modular design of wearing parts, such as anilox and rubber rollers, utilizes standardized interfaces for effortless replacement, with key components like chains and gears boasting impressive lifespans exceeding 8,000 hours.
Equipped with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our printer complies with stringent CE safety standards to ensure optimal safety.
Data management
Our production report generation system meticulously records data like printing speed, ink usage, and downtime in real-time, facilitating comprehensive production efficiency analysis.
The CIP4 data interface ensures seamless connectivity with enterprise ERP systems, enabling flawless transfer of orders and process parameters for streamlined operations.
V. After-sales service and certification
Our commitment to excellence is reflected in our comprehensive after-sales service, offering a 1-year whole machine warranty (with core components extended to 2 years), coupled with 7×24 hours remote diagnosis and a promise of engineer on-site service within 48 hours domestically.
Our environmentally conscious manufacturing process is validated by our water-based ink's EU REACH certification, with the entire equipment adhering to the ISO 14001 environmental management system standards.
Our unwavering commitment to quality is underscored by CE certification, with key components like motors and sensors sourced from esteemed imported brands.
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