| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
Our state-of-the-art 5+1 high-definition water-based ink printing machinery represents a significant leap forward in the realm of packaging printing. It seamlessly combines multi-color high-precision printing with eco-friendly and energy-saving technologies, all under the umbrella of intelligent control. Tailored for industries such as cartons, paper boxes, and flexible packaging, its innovative configuration boasts five independent printing units plus an additional multifunctional efficiency unit. This can include glazing, die-cutting, or a spot color unit, all designed to offer one-pass production and surface treatment for complex graphics. The result? Remarkable boosts in both production efficiency and printing quality. Discover in detail the core technology, application scenarios, and performance parameters that set this equipment apart:
1. Core Technology and Exceptional Functional Advantages
Five-Set High-Precision Printing System
Independent Five-Color Printing Unit: Every module integrates the advanced FLEXO flexographic technology, utilizing water-based inks that conform to stringent EU REACH standards. With VOC emissions maintained below 100ppm, it is the perfect choice for sensitive packaging sectors like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Driven by precise servo motors and enhanced by 360° electric phase fine-tuning, this system achieves an astounding color registration accuracy of ±0.5mm on flat cardboard. Capable of printing text as small as 1.5mm with dot reproduction accuracy of ±0.1mm, this unit is engineered for precision.
Quick Plate Change Design: Featuring a pneumatic locking system combined with a track sliding structure, our design ensures plate changes in under 10 minutes. The anilox roller is replaceable without halting operations, ensuring minimal downtime.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: With an integrated chamber scraper glazing system, this module delivers both partial and full glazing capabilities, enhancing surface gloss and wear resistance. It dries efficiently at speeds of 30 meters per minute.
Die-Cutting/Slotting Function: Select models come equipped with a synchronized die-cutting unit, facilitating the creasing, slotting, and die-cutting of corrugated cardboard. This reduces reliance on later processes, boosting overall efficiency.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel, meeting specialized printing needs with inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a vibrant 10.4-inch color touch screen, operators can preset parameters, diagnose faults, and access detailed production data such as output and energy consumption with ease.
Remote Monitoring (Optional): Enhanced by the Industrial Internet of Things (IIoT) module, remote equipment monitoring is now possible. Benefit from early-warning alerts and OTA firmware upgrades, reducing operational and maintenance costs.
Tension Closed-Loop Control: With an integrated tension sensor and servo motor linkage, real-time paper tape tension adjustments prevent printing deviations, ensuring flawless output.
Efficient Drying and Environmentally Conscious Design
Three-Stage Hot Air Drying: Our system features an integrated hot air drying module with adjustable temperatures ranging from 50-120ºC, complemented by infrared radiation auxiliary drying. Achieving drying speeds of 30 meters/minute, it accommodates various materials like film and paper seamlessly.
Ink Zero Waste System: During machine stoppages, the rubber wheel idles automatically while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, ensures rapid ink color changes in under 5 minutes and facilitates ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Ideal for three-, five-, and seven-layer corrugated cardboard as well as wide-width films, catering to diverse printing requirements.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Supports a vast array of packaging substrates, providing immense versatility.
Mechanical Speed 10-70 meters/minute (Stepless Speed Regulation) Offers precise low-speed debugging and efficient high-speed production, adapting to varied operational demands.
Color registration accuracy of ±0.5-0.8mm positions this printer at an industry-leading level, perfectly catering to the demands of detailed and intricate pattern printing.
Our energy-saving design, with a power supply of 380V/50Hz and total power ranging from 25-40kW, delivers a remarkable 15% power savings compared to traditional equipment.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this printer's modular design facilitates seamless workshop arrangement and hassle-free maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in one effortless step, perfect for e-commerce logistics boxes, exquisite gift boxes, and more.
Soft packaging: Tailored for high-precision printing on film materials, ideal for producing visually appealing food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: Achieve seamless two-color overprinting of batch numbers and QR codes, with color precision meeting GMP certification standards.
Anti-counterfeiting labels: Enhance product security with spot color printing combined with local glazing to boost anti-counterfeiting features.
Special material processing
Aluminum foil and composite materials: Perfect for high-precision printing on pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces, anilox and rubber rollers are easy to replace, and key components like chains and gears boast a lifespan of over 8,000 hours.
Fully enclosed protective cover: Features grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, compliant with CE safety standards.
Data management
Production report generation: Record printing speed, ink usage, downtime, and more in real-time, to support comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connect to the enterprise ERP system for smooth transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year whole-machine warranty (extended to 2 years for core components), with 24/7 remote diagnostics and engineer on-site service within 48 hours domestically.
Environmental certification: Our water-based ink is EU REACH certified, and the equipment complies with the ISO 14001 environmental management system.
Quality certification: CE-certified, with key components such as motors and sensors sourced from reputable imported brands.
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