| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Unveiling the Innovative 5+1 High-Definition Water-Based Ink Printing Machinery
Experience cutting-edge packaging solutions with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment flawlessly combines multi-color precision printing, eco-friendly operations, and intelligent automation. Perfectly engineered for cartons, paper boxes, and flexible packaging, it features five independent, high-performance printing units plus one versatile multifunctional unit. This integration enables seamless formation and surface enhancement of intricate designs, revolutionizing production efficiency and enhancing print quality. Let's delve into its core technologies, application possibilities, and performance benchmarks:
1. Advanced Core Technology & Functional Excellence
Sophisticated High-Precision Printing Systems
Innovative Five-Color Independent Printing Units: Each module is powered by FLEXO flexographic technology, accommodating water-based inks compliant with EU REACH standards. With VOC emissions under 100ppm, these units are ideal for sensitive packaging like food and pharmaceuticals.
Unmatched Micron-Level Color Registration: Featuring servo motor drive and 360° electronic phase adjustment, it achieves color registration precision of ±0.5mm on flat cardboard, printing text as small as 1.5mm, with dot reproduction accuracy at ±0.1mm.
Effortless Quick Plate Change: Designed with pneumatic lock and track sliding structure, facilitates plate changes in under 10 minutes and allows anilox roller replacement without halting operations.
Versatile Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: This integrated system enables selective or full-surface glazing, enhancing gloss and durability, with drying speeds reaching 30 meters/minute.
Innovative Die-Cutting/Slotting Functionality: Certain models include a die-cutting unit capable of creasing, slotting, and die-cutting corrugated cardboard, minimizing downstream processing needs.
Customizable Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, catering to unique ink requirements including metallic and fluorescent hues.
Intelligent Automation Control System
Sophisticated PLC & Touch Screen Interface: Integrated with Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production data analytics (output, energy consumption tracking).
Optional Remote Monitoring Features: Deploy our IIoT module for real-time equipment status updates, early warnings, and OTA firmware enhancements, optimizing operational and maintenance efficiencies.
Precise Tension Closed-Loop Control: Equipped with tension sensors and servo motors to dynamically adjust paper tape tension, mitigating printing deviations.
High-Efficiency Drying & Eco-Conscious Design
Cutting-Edge Three-Stage Hot Air Drying: This module, adjustable from 50 to 120ºC, includes infrared radiation for auxiliary drying, achieving speeds of 30 meters/minute, well-suited for diverse materials including film and paper.
Innovative Ink Zero Waste System: The rubber wheel idles during machine stoppage while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color swaps (<5 minutes) and efficient recycling.
2. Crucial Technical Specifications
Project Parameter Range and Advantages
Customizable Printing Width (1400-2000mm): Perfect for three-, five-, and seven-layer corrugated cardboard and broad-width films.
Diverse Material Compatibility: Handles cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, supporting a spectrum of packaging substrates.
Variable Mechanical Speed: With a range of 10-70 meters/minute, it offers precise low-speed debugging and efficient high-speed production.
Experience unparalleled precision with our industry-leading color registration accuracy of ±0.5-0.8mm, precisely catering to the demands of intricate pattern printing.
Harness the power of efficiency with our energy-saving design: 380V/50Hz power supply, consuming only 25-40kW, saving an impressive 15% more energy compared to conventional equipment.
Our modular dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height ensure seamless workshop integration and effortless maintenance, revolutionizing your production setup.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant, multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Deliver exceptional high-precision printing on film materials, ideal for food bags and daily chemical packaging solutions.
Labels and logos
Industrial labels: Achieve meticulous two-color overprinting for batch numbers and QR codes, meeting stringent GMP color accuracy standards.
Anti-counterfeiting labels: Elevate product security with a blend of spot color printing and targeted glazing for enhanced counterfeiting protection.
Special material processing
Aluminum foil and composite materials: Perfect for pharmaceutical aluminum foil packaging and electronic component shielding, ensuring high-precision output.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, such as anilox rollers and rubber rollers, feature standardized interfaces for easy replacement, with key components like chains and gears boasting a lifespan exceeding 8,000 hours.
The fully enclosed protective cover is equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, conforming to CE safety standards.
Data management
Generate comprehensive production reports with real-time data on printing speed, ink usage, and downtime, enabling insightful production efficiency analysis.
Our CIP4 data interface seamlessly connects to enterprise ERP systems, ensuring smooth order processing and parameter transmission.
V. After-sales service and certification
Experience peace of mind with our 1-year full machine warranty, extended 2-year warranty on core components, 24/7 remote diagnosis, and a swift 48-hour on-site service for domestic clients.
Our environmental commitment is certified with EU REACH for water-based ink and compliance with the ISO 14001 environmental management system.
Achieve excellence with CE certification, utilizing key components like motors and sensors from premium imported brands.
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