| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery
The cutting-edge 5+1 high-definition water-based ink printing machinery by Changda Canghai Trading (Zhangzhou) Co., Ltd. is a revolution in packaging printing. This state-of-the-art equipment blends multi-color high-precision printing, eco-friendly and energy-efficient operations, and smart technology controls. Ideal for use in producing cartons, paper boxes, flexible packaging, and more, it features five distinct printing units plus a versatile multifunctional unit for glazing, die-cutting, or spot coloring. This enables seamless one-pass production and surface treatment of intricate graphics, dramatically enhancing both production speed and print quality. Discover more about its core technology, application scenarios, and performance specifications below:
1. Core Technology and Functional Advantages
Ingenious Five-Set High-Precision Printing System
The innovative independent five-color printing unit is equipped with advanced FLEXO flexographic technology and utilizes EU REACH-compliant water-based ink. With VOC emissions under 100ppm, it is perfect for sensitive packaging applications such as food and pharmaceuticals.
Achieve micron-level color registration precision through a sophisticated servo motor drive and 360° electric phase fine-tuning. This ensures color registration accuracy of ±0.5mm on flat cardboard, allowing for text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Experience swift plate changes with our pneumatic locking and track-sliding structure design. Change plates in under 10 minutes, and swap anilox rollers without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module includes an integrated chamber scraper glazing system for both partial and full glazing. Enhance surface gloss and wear resistance with drying speeds up to 30 meters/minute.
Die-cutting/slotting options include a linkage die-cutting unit that supports creasing, slotting, and die-cutting corrugated cardboard, minimizing the need for additional processing steps.
Expand your capabilities with spot color printing: the sixth unit can be customized for special inks, perfect for metallic and fluorescent colors.
Intelligent Automation Control System
Featuring Siemens PLC with a 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and production data analytics, including output and energy use statistics.
Optional remote monitoring via the Industrial Internet of Things (IIoT) module allows for real-time equipment status updates, early warnings, and OTA firmware upgrades, optimizing operation and maintenance costs.
Tension closed-loop control incorporates a tension sensor and servo motor linkage to adjust paper tape tension in real time, ensuring print accuracy.
Efficient Drying and Eco-Friendly Design
Our three-stage hot air drying system, with adjustable temperatures between 50-120ºC and infrared radiation-assisted drying, reaches drying speeds of 30 meters/minute, adapting to diverse materials like film and paper.
The ink zero waste system features an idle rubber wheel during stoppages and a pneumatic diaphragm pump with an independent ink-distributing motor. This allows for quick ink color changes in under 5 minutes and supports ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing width options from 1400-2000mm offer customization for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Our machinery supports a variety of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil.
With mechanical speeds ranging from 10-70 meters/minute and stepless speed regulation, this equipment ensures precise low-speed debugging and highly efficient high-speed production.
Experience unparalleled precision with our color registration accuracy ranging from ±0.5-0.8mm. This industry-leading level of accuracy is specifically designed to meet and exceed the demands of intricate pattern printing, ensuring your designs are produced to perfection.
Our machine operates with a power supply of 380V/50Hz, boasting a total power range of 25-40kW. Featuring an energy-saving design, it outshines traditional equipment by conserving 15% more power, making it an eco-friendly and cost-effective choice for your operations.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine's modular design ensures a seamless integration into your workshop. Its configuration allows for straightforward layout arrangements and hassle-free maintenance, boosting overall efficiency.
3. Application areas and typical scenarios
Packaging printing
Transform your packaging solutions with our Carton/Paper box capabilities. Achieve multi-color graphics and glazing in one smooth process, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Elevate your soft packaging with high-precision film material printing, ideally suited for food bags and daily chemical packaging bags, ensuring vibrant and accurate designs every time.
Labels and logos
Industrial labels: Our machine excels in producing two-color overprinting for batch numbers and QR codes, maintaining color accuracy that meets stringent GMP certification standards.
Anti-counterfeiting labels: Enhance your product security with spot color printing and localized glazing, significantly improving the anti-counterfeiting features of your labels.
Special material processing
Aluminum foil and composite materials: Perfect for pharmaceutical packaging or electronic component shielding, our machine ensures high-precision printing on aluminum foil and composites, meeting the most demanding industrial standards.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts like anilox rollers and rubber rollers come with standardized interfaces for effortless replacement. Key components such as chains and gears are designed to last over 8,000 hours, minimizing downtime and maintenance costs.
Our fully enclosed protective cover is fitted with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all designed to uphold the highest CE safety standards, ensuring operator safety at all times.
Data management
Seamlessly generate production reports with real-time data recording, capturing vital metrics such as printing speed, ink usage, and downtime. This feature supports comprehensive production efficiency analysis.
The CIP4 data interface enables seamless connectivity with your enterprise ERP system, facilitating smooth transmission of orders and process parameters, ensuring streamlined operations and data management.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive after-sales service, including a 1-year whole machine warranty (core components extended to 2 years), coupled with 24/7 remote diagnosis and on-site engineer service within 48 hours for domestic clients.
Our commitment to environmental responsibility is underscored by our water-based ink, which has passed EU REACH certification, and our equipment adherence to the ISO 14001 environmental management system.
Our unwavering dedication to quality is reflected in our CE certification, with key components like motors and sensors sourced from reputable imported brands, ensuring reliability and superior performance.
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