| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery: A Technological Marvel in Advanced Packaging Solutions
The 5+1 high-definition water-based ink printing machinery stands at the forefront of innovative packaging printing technology. This exceptional equipment is renowned for integrating multi-color, high-precision printing with environmental sustainability and intelligent control mechanisms. It is specifically crafted for applications in cartons, paper boxes, flexible packaging, and more. Boasting a core configuration of five independent printing units alongside a multifunctional efficiency unit (like glazing, die-cutting, or spot color unit), it promises seamless one-time molding and surface treatment of intricate graphics. This not only elevates production efficiency but also significantly enhances printing quality. Below, we delve into its core technologies, diverse application scenarios, and exemplary performance parameters:
1. Core Technology and Functional Advantages
Exceptional Five-Unit Precision Printing System
Each printing module is a marvel of engineering, offering an independent five-color printing unit equipped with state-of-the-art FLEXO flexographic technology. Designed to support water-based inks compliant with EU REACH regulations, its VOC emissions are impressively capped at less than 100ppm, making it ideal for sensitive packaging needs, such as in the food and pharmaceutical industries.
Unmatched Micron-Level Color Registration Accuracy: With the sophisticated integration of servo motor drives and 360° electric phase fine-tuning, this machinery achieves remarkable color registration precision of ±0.5mm on flat cardboard. It excels in printing even the tiniest 1.5mm text and achieves a dot reproduction accuracy of ±0.1mm.
Swift and Seamless Plate Change Design: The innovative printing unit features a pneumatic locking and track sliding structure, ensuring the plate change time is under 10 minutes. Furthermore, the anilox roller can be effortlessly replaced without halting the machine's operation.
Versatile Multifunctional Efficiency Unit (+1 Configuration)
State-of-the-Art Water-Based Glazing Module: This module includes an integrated chamber scraper glazing system capable of executing both partial and comprehensive glazing. It enhances surface gloss, boosts wear resistance, and reaches drying speeds of up to 30 meters per minute.
Innovative Die-Cutting/Slotting Functionality: Select models feature a linkage die-cutting unit that adeptly supports the creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on subsequent processing stages.
Expanded Spot Color Printing Capabilities: The sixth unit can be customized as a channel for spot colors, catering to unique printing demands for special inks such as metallic and fluorescent colors.
Cutting-Edge Intelligent Automation Control System
User-Friendly PLC + Touch Screen Interface: Employing a Siemens PLC paired with a vibrant 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics.
Optional Remote Monitoring Capacity: The Industrial Internet of Things (IIoT) module offers remote equipment status monitoring, timely early warning notifications, and OTA firmware updates, effectively reducing operational and maintenance expenditures.
Dynamic Tension Closed-Loop Control System: Equipped with a tension sensor linked to a servo motor, this system continually adjusts paper tape tension in real-time, ensuring precise printing without deviations.
Efficient and Eco-Friendly Drying Design
Advanced Three-Stage Hot Air Drying System: Featuring a comprehensive hot air drying module with adjustable temperatures ranging from 50-120ºC, complemented by infrared radiation for auxiliary drying. This setup achieves impressive drying speeds of 30 meters per minute, suitable for various materials like film and paper.
Revolutionary Ink Zero Waste System: The rubber wheel is designed to idle automatically when the machine stops, while the pneumatic diaphragm pump works with an independent ink-distributing motor. This configuration ensures rapid ink color changes within less than 5 minutes and promotes efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Flexible Printing Width Ranging from 1400-2000mm (Customizable): Perfectly designed to accommodate three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Versatile Material Compatibility: This machinery is adept at handling a diverse range of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil.
Experience unparalleled performance with our High Definition Ink Printing Machine, operating at a mechanical speed of 10-70 meters per minute. Enjoy the precision of stepless speed regulation, ensuring pinpoint accuracy in low-speed debugging and efficient throughput during high-speed production.
Achieve industry-leading color registration accuracy of ±0.5-0.8mm, expertly engineered to meet the demanding needs of fine pattern printing, ensuring your projects shine with impeccable detail and precision.
Benefit from an energy-saving powerhouse with a power supply of 380V/50Hz and a total power of 25-40kW. This advanced design offers a 15% reduction in power consumption compared to traditional equipment, delivering sustainability without compromising performance.
Our modular design measures 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, facilitating seamless integration within your workshop. This user-friendly configuration ensures effortless layout planning and simplifies maintenance procedures.
3. Application areas and typical scenarios
Packaging printing
Effortlessly execute multi-color graphics and glazing on carton and paper boxes, perfect for e-commerce logistics and gift boxes, with our innovative capabilities that cater to the dynamic needs of modern packaging.
Optimize soft packaging solutions with high-precision film material printing, ideal for producing exquisite food bags and daily chemical packaging, elevating your brand's presentation and appeal.
Labels and logos
Our industrial labels offer exceptional two-color overprinting for batch numbers and QR codes, aligning with stringent GMP certification standards for color accuracy, ensuring precision and reliability.
Enhance the security and authenticity of your products with anti-counterfeiting labels, featuring a sophisticated blend of spot color printing and local glazing, elevating your brand's protective measures.
Special material processing
Achieve remarkable precision with aluminum foil and composite materials, perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding, delivering unmatched quality and protection.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, including standardized anilox and rubber rollers, simplify replacements. Key components boast an impressive lifespan exceeding 8,000 hours, ensuring durability and reduced downtime.
Safety is paramount with our fully enclosed protective cover, featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting rigorous CE safety standards.
Data management
Harness the power of real-time data with our production report generation, capturing metrics like printing speed, ink usage, and downtime, empowering you to analyze and enhance production efficiency.
Our CIP4 data interface seamlessly integrates with your enterprise ERP system, enabling effortless order and process parameter transmission, ensuring smooth and efficient operations.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive after-sales service, including a 1-year full machine warranty (extended to 2 years for core components), 24/7 remote diagnosis, and domestic engineer on-site support within 48 hours.
Our water-based ink proudly meets EU REACH standards, and our equipment aligns with the ISO 14001 environmental management system, reflecting our commitment to environmental responsibility.
Rest assured with our quality certifications, including CE certification and imported brands for key components like motors and sensors, ensuring reliability and excellence in every operation.
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