| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Step into the future of packaging with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment seamlessly integrates multi-color high-precision printing with eco-friendly and energy-saving features, alongside intelligent control systems. Perfectly suited for a myriad of applications such as cartons, paper boxes, and flexible packaging, it redefines efficiency and quality in the industry. The core configuration consists of five independent printing units paired with one multifunctional efficiency unit (offering enhancements like glazing, die-cutting, or spot color processing), facilitating complex graphic production and surface treatment in one streamlined process. Discover its groundbreaking technology, versatile applications, and robust performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is empowered by cutting-edge FLEXO flexographic technology. Utilizing water-based inks compliant with stringent EU REACH standards, it maintains VOC emissions at a low <100ppm, ensuring its suitability for sensitive packaging such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: With a sophisticated servo motor drive and 360° electric phase adjustment, achieve unparalleled color registration precision of ±0.5mm on flat surfaces, supporting text sizes down to 1.5mm and dot reproduction at ±0.1mm accuracy.
Quick Plate Change Design: Adopting a pneumatic locking and track sliding structure, the system allows for plate changes in under 10 minutes, with seamless anilox roller replacement without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it delivers either partial or full-surface glazing to enhance gloss and wear resistance, drying efficiently at 30 meters/minute.
Die-Cutting/Slotting Function: Selected models boast a linkage die-cutting unit capable of handling creasing, slotting, and die-cutting of corrugated cardboard, optimizing the workflow by reducing dependency on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable for spot color channels, catering to specialized ink needs including metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Leveraging Siemens PLC and a vibrant 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and comprehensive production data analytics covering output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote supervision of equipment status, proactive alerts, and seamless OTA firmware updates, cutting down on operational and maintenance expenses.
Tension Closed-Loop Control: Outfitted with a tension sensor and servo motor synchronization, it dynamically adjusts paper tape tension, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This system integrates a hot air drying module with adjustable temperatures (50-120ºC), complemented by infrared radiation for auxiliary drying, achieving a drying speed of 30 meters/minute, adaptable for materials such as films and paper.
Ink Zero Waste System: To ensure sustainable operations, the rubber wheel functions idle when halted and the pneumatic diaphragm pump, paired with an independent ink-distributing motor, enables rapid ink color changes under 5 minutes while promoting recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (optional customization) - Perfect for three-, five-, and seven-layer corrugated cardboard and wide-width films, offering unparalleled adaptability.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - Embrace versatility with support for a broad array of packaging substrates.
Experience unmatched precision and efficiency with mechanical speeds ranging from 10 to 70 meters per minute, thanks to our stepless speed regulation. Enjoy the finest accuracy during low-speed debugging while achieving remarkable productivity during high-speed operations.
Achieve brilliant clarity with our industry-leading color registration accuracy of ±0.5-0.8mm, designed to meet the most demanding needs for detailed and intricate pattern printing.
Powered by 380V/50Hz with a total power capacity of 25-40kW, our energy-efficient design slashes power consumption by 15% compared to traditional equipment, ensuring savings without sacrificing performance.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design ensures an effortlessly adaptable layout, simplifying both setup and maintenance within your workshop.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Effortlessly produce multi-color graphics and glazing in a single pass. Ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Delivering high-precision printing on film materials, our solution is perfect for food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: Achieve impeccable two-color overprinting of batch numbers and QR codes, with the color fidelity required for GMP certification.
Anti-counterfeiting labels: Enhance product security with spot color printing and localized glazing, boosting anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Experience high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Enjoy swift and simple replacements of consumables like anilox and rubber rollers using standardized interfaces. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Ensure utmost safety with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Production report generation: Seamlessly record real-time data, including printing speed, ink usage, and downtime, to facilitate comprehensive production efficiency analysis.
CIP4 data interface: Enhance your operational workflow by integrating with enterprise ERP systems for seamless order and process parameter transmission.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty, with core components covered for an additional year. Enjoy 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink is EU REACH certified, and the equipment adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: Proudly CE-certified, our components, including motors and sensors, are sourced from esteemed international brands, ensuring superior quality and reliability.
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