| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Embarking on a Journey with the 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a revolutionary innovation in packaging printing technology. It harmoniously combines multi-color, high-precision printing with eco-friendly and energy-efficient operations, enhanced by smart control systems. Designed for diverse applications such as cartons, paper boxes, and flexible packaging, this machinery is equipped with a distinctive core setup: five independent printing units seamlessly integrated with a multifunctional efficiency unit. This unit can perform tasks like glazing, die-cutting, or spot color processing, facilitating one-pass formation and surface treatment of intricate graphics. Such capabilities dramatically boost production efficiency and elevate the quality of print outputs. Let's delve into its core technologies, application scenarios, and performance specifications for a deeper understanding:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each printing module is enhanced with FLEXO flexographic technology, accommodating water-based inks that adhere to strict EU REACH standards. With VOC emissions under 100ppm, this system is ideal for sensitive packaging sectors, including food and pharmaceuticals.
Micron-Level Color Registration Precision: Featuring servo motor drive and 360° electronic phase fine-tuning, it achieves color registration accuracy of ±0.5mm on flat cardboard. It can effectively print text as small as 1.5mm and offers dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Equipped with a pneumatic locking and track sliding structure, this design ensures plate changes in under 10 minutes. Additionally, the anilox roller can be swapped without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This system, featuring an integrated chamber scraper, can perform partial or full glazing, enhancing surface sheen and durability. It can dry at an impressive speed of 30 meters per minute.
Die-Cutting/Slotting Function: Some configurations include a die-cutting unit for linking processes like creasing and slotting corrugated cardboard, minimizing reliance on subsequent processing stages.
Spot Color Printing Expansion: The versatile sixth unit can be tailored for spot color channels, accommodating special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Interface: Leveraging Siemens PLC with a vibrant 10.4-inch color touch screen, this interface supports parameter presettings, fault diagnostics, and comprehensive production data analytics such as output and energy consumption.
Remote Monitoring (Optional): The cutting-edge Industrial Internet of Things (IIoT) module facilitates remote equipment monitoring, early warning alerts, and OTA firmware updates, significantly reducing operational and maintenance expenditures.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, this technology ensures real-time paper tape tension adjustments to avert printing deviations.
Efficient Drying and Eco-Friendly Design
Three-Stage Hot Air Drying: This module incorporates adjustable temperature settings (50-120ºC) and auxiliary infrared radiation. It achieves drying speeds of up to 30 meters per minute, effectively catering to diverse materials such as film and paper.
Ink Zero Waste System: The rubber wheel idles automatically when the machine halts, while an independent ink-distributing motor and pneumatic diaphragm pump ensure rapid ink color transitions in less than 5 minutes, facilitating efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) This range is ideal for handling three-, five-, and seven-layer corrugated cardboard and broad-width films, offering remarkable versatility.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil This machinery supports a diverse array of packaging substrates, enhancing its application scope.
Mechanical Speed 10-70 meters/minute (Stepless Speed Regulation) This feature ensures precise low-speed debugging, complemented by highly efficient high-speed production capabilities.
Experience unparalleled precision with our color registration accuracy of ±0.5-0.8mm, setting an industry-leading benchmark that perfectly caters to your intricate pattern printing needs.
Our energy-saving design operates at a power supply of 380V/50Hz, with a total power range of 25-40kW. This innovative solution conserves 15% more power compared to traditional equipment, ensuring efficient and eco-friendly operations.
Featuring a modular design for optimal workshop integration, our system boasts dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), making maintenance straightforward and layout hassle-free.
3. Application Areas and Typical Scenarios
Packaging Printing
Achieve seamless, multi-color graphics and glazing for carton/paper boxes in a single pass, perfectly suited for e-commerce logistics boxes, gift boxes, and more.
Our technology supports high-precision printing on film materials for soft packaging, ideal for food bags and daily chemical packaging bags, delivering exquisite detail and vibrant colors.
Labels and Logos
Industrial labels are enhanced with our two-color overprinting capabilities, ensuring precise batch numbers and QR codes that meet GMP certification standards.
Enhance your product's security with our anti-counterfeiting labels, which blend spot color printing and localized glazing for superior anti-counterfeiting performance.
Special Material Processing
Our advanced high-precision printing is perfectly suited for aluminum foil and composite materials, making it ideal for pharmaceutical packaging and electronic component shielding materials.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Experience convenience with our modular wearing parts, such as anilox rollers and rubber rollers, featuring standardized interfaces for easy replacement. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours.
Our fully enclosed protective cover is equipped with advanced safety features like grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards.
Data Management
Empower your production with real-time data management, capturing metrics like printing speed, ink usage, and downtime to facilitate comprehensive production efficiency analysis.
The CIP4 data interface seamlessly connects with your enterprise ERP system, allowing for effortless transmission of orders and process parameters, optimizing your workflow.
V. After-sales Service and Certification
Enjoy peace of mind with our warranty and maintenance services, including a 1-year whole machine warranty (2 years for core components), 7×24 hours remote diagnostics, and domestic on-site engineer service within 48 hours.
Rest assured, our water-based ink complies with EU REACH certification, and our equipment adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
With our CE certification and use of imported brands for key components like motors and sensors, our quality assurance stands unparalleled in the industry.
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