| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the cutting-edge innovation of the 5+1 High-Definition Water-Based Ink Printing Machinery.
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a pinnacle of packaging prowess, designed to seamlessly merge multi-color, high-precision printing with eco-friendly and energy-saving technologies, all under the intuitive umbrella of intelligent control. Primarily crafted for diverse applications such as cartons, paper boxes, and flexible packaging, this technological marvel shines in delivering exceptional performance. It boasts a core configuration of five independent printing units paired with a multifunctional efficiency unit, which may include options like glazing, die-cutting, or spot color capabilities. This unit ensures the one-time molding and flawless surface treatment of complex graphics, significantly ramping up both production efficiency and printing quality. Let's delve into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems for Unmatched Quality
Independent Five-Color Printing Unit: Each meticulously crafted printing module is empowered by FLEXO flexographic technology, utilizing water-based ink that adheres to stringent EU REACH regulations. With VOC emissions remarkably below 100ppm, this unit is ideally suited for sensitive packaging needs, including those of food and medicine industries.
Micron-Level Color Registration Accuracy: Through the advanced use of a servo motor drive and 360° electric phase fine-tuning, this machinery achieves an astounding color registration accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm while maintaining a dot reproduction accuracy of ±0.1mm.
Rapid Plate Change Design: Featuring a pneumatic locking mechanism combined with a track sliding structure, this innovative design allows for plate changes in under 10 minutes, with the ability to replace the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system offers the flexibility of partial or overall glazing to enhance surface gloss and wear resistance, all while drying at an impressive rate of 30 meters per minute.
Die-Cutting/Slotting Function: With some models featuring a linkage die-cutting unit, this machinery supports the creasing, slotting, and die-cutting of corrugated cardboard, effectively minimizing reliance on subsequent processing steps.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, specifically designed to cater to the unique demands of special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harnessing the power of Siemens PLC and a vibrant 10.4-inch color touch screen, this system allows for seamless parameter presetting, intuitive fault diagnosis, and insightful production data statistics, such as output and energy consumption metrics.
Remote Monitoring (Optional): The inclusion of an Industrial Internet of Things (IIoT) module enables proactive remote monitoring of equipment status, early warning alerts, and Over-The-Air firmware upgrades, significantly lowering operation and maintenance costs.
Tension Closed-Loop Control: Designed with a sophisticated tension sensor and servo motor linkage, this system adeptly adjusts paper tape tension in real-time, effectively preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This comprehensive drying solution incorporates a hot air drying module with adjustable temperatures (50-120ºC), augmented by infrared radiation auxiliary drying, achieving a drying speed of 30 meters per minute, suitable for varied materials including film and paper.
Ink Zero Waste System: By enabling the rubber wheel to automatically idle when the machine halts, and using a pneumatic diaphragm pump with an independent ink-distributing motor, this system facilitates rapid ink color change within 5 minutes and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400 to 2000mm, with optional customization available. Perfectly constructed to accommodate three-, five-, and seven-layer corrugated cardboard along with wide-width films.
Applicable Materials: Versatile in handling materials such as cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, supporting a broad range of packaging substrates.
Mechanical Speed: Operating at a flexible range of 10-70 meters per minute, this machinery offers precise low-speed debugging and highly efficient high-speed production.
With color registration accuracy ranging from a precise ±0.5-0.8mm, this printer is at the industry's forefront, impeccably catering to intricate pattern printing demands.
Boasting a power supply of 380V/50Hz and a total power of 25-40kW, this device is crafted with an energy-saving design, delivering a remarkable 15% reduction in power consumption compared to conventional equipment.
The dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height highlight a modular design, ensuring seamless integration into workshop layouts and simplifying maintenance.
3. Application areas and typical scenarios
Packaging printing
For carton and paper boxes, this printer achieves vibrant multi-color graphics and a glazing finish in one swift process, making it ideal for e-commerce logistics boxes, gift boxes, and more.
In soft packaging, it supports the high-precision printing of film materials, making it perfect for food bags and daily chemical packaging bags.
Labels and logos
For industrial labels, it enables two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets GMP certification standards.
It enhances anti-counterfeiting labels by merging spot color printing with local glazing, significantly boosting product security.
Special material processing
Capable of high-precision printing on aluminum foil and composite materials, it is ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Its modular wearing parts, such as anilox rollers and rubber rollers, feature standardized interfaces for effortless replacement; key components like chains and gears boast a lifespan exceeding 8,000 hours.
Equipped with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, it adheres to the stringent CE safety standards.
Data management
Generates comprehensive production reports by recording data like printing speed, ink usage, and downtime in real-time, facilitating insightful production efficiency analysis.
The CIP4 data interface enables seamless integration with enterprise ERP systems, allowing for smooth transmission of orders and process parameters.
V. After-sales service and certification
Enjoy peace of mind with a 1-year warranty on the entire machine, extended to 2 years for core components, alongside 7×24 hours remote diagnosis and engineer on-site service within 48 hours domestically.
With environmental certification from the EU REACH for water-based ink and adherence to the ISO 14001 environmental management system, sustainability is paramount.
Certified for quality with CE certification, and employing key components such as motors and sensors from renowned imported brands, this printer stands as a testament to excellence.
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