| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a pinnacle of innovation in the realm of packaging printing. This sophisticated equipment masterfully merges multi-color, high-precision printing with eco-friendly and energy-saving solutions, all under the intelligent control umbrella. Primarily serving the carton, paper box, and flexible packaging industries, its standout feature is the combination of five dedicated printing units alongside a multifunctional efficiency unit. This configuration allows for seamless, one-time processing and surface treatment of intricate designs, thus considerably enhancing both production efficiency and print quality. Delve deeper as we explore the core technology, ideal application scenarios, and performance parameters of this remarkable machine:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Experience the cutting-edge of FLEXO flexographic technology with each printing module, perfectly compatible with water-based inks that adhere to the strict EU REACH regulations. Emissions of volatile organic compounds (VOC) remain impressively low at <100ppm, making it an optimal choice for sensitive packaging sectors such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Employing a sophisticated servo motor drive with 360° electric phase fine-tuning, this technology ensures color registration accuracy at an unparalleled ±0.5mm on flat cardboards. This precision facilitates the printing of fonts as small as 1.5mm and offers dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: The printing units boast a pneumatic locking system paired with a track sliding structure, guaranteeing a swift plate change within just 10 minutes. Furthermore, the anilox roller can be seamlessly replaced without pausing the machine's operation.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Introducing an integrated chamber scraper glazing system that enables both partial and full glazing. This enhances surface gloss and wear resistance, drying efficiently at a rapid speed of 30 meters per minute.
Die-Cutting/Slotting Function: Certain models are equipped with advanced linkage die-cutting units, facilitating creasing, slotting, and die-cutting of corrugated cardboard. This innovation significantly reduces reliance on subsequent processes.
Spot Color Printing Expansion: The customizable sixth unit opens doors for specialized spot color channels, catering to the unique printing needs of metallic and fluorescent inks.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data statistics including output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers an added layer of connectivity, facilitating remote equipment status monitoring, early warning alerts, and OTA firmware upgrades, all aimed at reducing operational and maintenance costs.
Tension Closed-Loop Control: Equipped with a sophisticated tension sensor and coordinated with servo motor linkage, this feature fine-tunes paper tape tension in real-time, ensuring flawless print consistency.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This integrated module, with adjustable temperatures ranging from 50-120ºC, is complemented by infrared radiation for auxiliary drying. Capable of reaching drying speeds up to 30 meters per minute, it is suitable for diverse materials like films and paper.
Ink Zero Waste System: With a rubber wheel that idles when the machine halts, alongside a pneumatic diaphragm pump, this system ensures rapid ink color changes in under 5 minutes, promoting efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranges from 1400-2000mm (customization available), perfectly suited for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Supports a range of materials including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, effortlessly accommodating diverse packaging substrates.
Mechanical Speed: With a versatile speed range of 10-70 meters per minute (stepless speed regulation), it guarantees precision in low-speed debugging and excels in high-speed production efficiency.
Experience the pinnacle of printing precision with our Five Plus One High Definition Ink Printer. It boasts an industry-leading color registration accuracy of ±0.5-0.8mm, ensuring impeccable detail for the most intricate designs.
Harnessing cutting-edge energy efficiency, our printer operates on a power supply of 380V/50Hz with a total power range of 25-40kW. This intelligent design saves an impressive 15% more energy compared to traditional equipment.
Our printer's modular architecture, measuring 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, facilitates seamless integration into your workshop, offering unparalleled ease in layout planning and maintenance.
3. Application areas and typical scenarios
Packaging printing
Our printer excels in the realm of carton and paper box printing, enabling vibrant multi-color graphics and glazing in a single pass. It's the perfect choice for e-commerce logistics boxes, gift packaging, and more.
For the soft packaging sector, our printer supports high-precision graphics on film materials, making it ideal for food bags and daily chemical packaging.
Labels and logos
In industrial labeling, our printer offers precise two-color overprinting for batch numbers and QR codes, surpassing GMP certification standards for color accuracy.
Enhance your product security with our anti-counterfeiting labels, featuring spot color printing and local glazing to boost anti-counterfeiting measures.
Special material processing
Our high-precision printing capabilities on aluminum foil and composite materials make it ideal for pharmaceutical packaging and electronic component shielding, meeting the highest industry standards.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Designed for efficiency, our modular wearing parts such as anilox and rubber rollers feature standardized interfaces for easy replacement. Key components are built to last, with lifespans exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective covers. Equipped with grating sensors, emergency stop buttons, and anti-winding shields, our printer adheres to stringent CE safety standards.
Data management
Optimize your operations with real-time production reporting. Our system tracks printing speed, ink usage, and downtime, providing insightful data for efficiency analysis.
With our CIP4 data interface, connect seamlessly to your enterprise ERP system for smooth transmission of orders and process parameters, streamlining your workflow.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive service package, offering a 1-year whole machine warranty (with a 2-year extension for core components), alongside 24/7 remote diagnostics and on-site engineer support within 48 hours for domestic clients.
Our commitment to sustainability is reflected in our water-based ink that has passed EU REACH certification, ensuring compliance with the ISO 14001 environmental management system.
Quality is guaranteed with CE certification, and our printer's key components, including motors and sensors, are sourced from renowned imported brands, ensuring reliability and performance.
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