| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery, a pinnacle of cutting-edge technology!
The 5+1 High-Definition Water-Based Ink Printing Machinery is a sophisticated marvel of packaging printing, seamlessly integrating multi-color high-precision printing with eco-friendly practices and intelligent controls. This state-of-the-art equipment is ideal for enhancing the production of cartons, paper boxes, flexible packaging, and more. At its core, the system comprises five independent printing units coupled with one multifunctional efficiency unit, designed for glazing, die-cutting, or spot color functionalities. This configuration ensures intricate graphics are perfected in a single pass, elevating both production speed and print quality to new heights. Explore its key technologies, versatile applications, and robust performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Excellence
Our five-color printing unit is independently equipped with FLEXO flexographic technology, designed to work with EU REACH-compliant water-based inks. With VOC emissions lower than 100ppm, it is perfectly suited for producing sensitive packaging, including food and pharmaceutical applications.
Achieve Micron-Level Color Precision: With servo motor drive and 360° electric phase fine-tuning, precision is our promise. Achieve an impressive color registration accuracy of ±0.5mm on flat cardboard, print text as small as 1.5mm, and ensure dot reproduction precision at ±0.1mm.
Effortless Plate Change Design: Experience speed and efficiency with our pneumatic locking and track sliding structure, reducing plate change time to under 10 minutes. The anilox roller changes can be made on-the-fly without halting operations.
Multifunctional Efficiency at Your Fingertips (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module ensures either partial or comprehensive glazing to enhance surface gloss and durability. Drying is swift and efficient at 30 meters per minute.
Die-Cutting/Slotting Mastery: Certain models come with a linkage die-cutting unit, perfect for creasing, slotting, and die-cutting corrugated cardboard, minimizing the need for subsequent processes.
Expand with Spot Color Printing: Customize the sixth unit as a spot color channel to cater to unique ink needs such as metallic and fluorescent colors.
Intelligent Automation Control System
Interactive PLC + Touch Screen Operation: Using Siemens PLC paired with a vibrant 10.4-inch color touch screen, users can preset parameters, diagnose faults, and compile essential production statistics, including output and energy usage.
Remote Monitoring Excellence (Optional): Leverage the Industrial Internet of Things (IIoT) module for remote equipment status monitoring, early warning notifications, and OTA firmware updates, optimizing operational efficiency and reducing maintenance costs.
Advanced Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension, ensuring flawless printing without deviation.
Efficient Drying with an Eco-Conscious Design
Three-Stage Hot Air Drying: With an integrated hot air drying module adjustable between 50-120ºC and supplemented by infrared radiation, achieve drying speeds up to 30 meters per minute, adaptable to various materials like films and paper.
Ink Zero Waste System: The innovative rubber wheel idles when stopped, while the pneumatic diaphragm pump, with its dedicated ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and promotes recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Customizable) Perfect for three, five, and seven-layer corrugated cardboard, as well as wide-width films.
Versatile Material Compatibility: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - supporting diverse packaging needs.
Impressive Mechanical Speed: Ranging from 10-70 meters/minute with stepless speed regulation, ensuring precise low-speed debugging and high-efficiency production.
Experience unparalleled precision with our color registration accuracy of ±0.5-0.8mm-truly an industry-leading standard crafted to fulfill the highest demands for intricate pattern printing.
Boasting a power supply of 380V/50Hz and a total power range of 25-40kW, our High Definition Ink Printer showcases an energy-efficient design, achieving a remarkable 15% energy saving compared to traditional equipment.
The printer's dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, combined with a modular design, ensure effortless integration into your workshop for streamlined layout and maintenance.
3. Application areas and typical scenarios
Packaging printing
For carton and paper box printing, achieve vibrant, multi-color graphics and glazing in a single pass-perfect for e-commerce logistics boxes and exquisite gift boxes.
Ideal for soft packaging, our printer supports high-precision film material printing, catering to the needs of food bags and daily chemical packaging bags.
Labels and logos
Our printer ensures precise industrial label creation with two-color overprinting for batch numbers and QR codes, meeting GMP certification color accuracy standards.
Enhance product security with our anti-counterfeiting labels that leverage spot color printing and localized glazing for superior anti-counterfeiting properties.
Special material processing
Delivering high-precision printing, our printer is perfect for special material processing such as pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular consumables like anilox rollers and rubber rollers featuring standardized interfaces, replacements are a breeze; key components boast an impressive lifespan exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Generate comprehensive production reports with real-time data on printing speed, ink usage, and downtime, facilitating thorough analysis of production efficiency.
Our CIP4 data interface seamlessly connects to enterprise ERP systems, enabling flawless transmission of orders and process parameters.
V. After-sales service and certification
We offer an extensive after-sales service with a 1-year full machine warranty (extended to 2 years for core components), 24/7 remote diagnosis, and engineer on-site service within 48 hours domestically.
Our commitment to the environment is reflected in our water-based ink, which has passed EU REACH certification, and our compliance with the ISO 14001 environmental management system.
Our High Definition Ink Printer meets rigorous quality standards with CE certification, utilizing imported brands for key components such as motors and sensors.
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