| Customization: | Available |
|---|---|
| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Product description of two-color chain-type water-based ink printer
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: Unleash vibrant creativity with two independent water-based ink printing modules, offering simultaneous output in dual-color combinations like primary + secondary or special color + pattern, culminating in the one-time formation of intricate graphics.
FLEXO Flexographic Printing Technology: Experience exceptional precision with the water-based anilox roller ink supply system. Paired with a high-precision ceramic anilox roller (300-600LPI line count), it ensures consistent ink transfer and printing clarity that reaches an impressive 1200dpi. Achieve detailed text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
360° Phase Electric Fine-Tuning: Achieve unmatched precision with a printing wheel adjustable 20mm laterally and supporting 360° electric phase fine-tuning, delivering color registration accuracy of ±0.8mm to meet the demands of high-precision packaging.
2. Chain Drive System
Roller Chain Drive Structure: Employs high-strength roller chains (ISO 606 standard) with transmission efficiency exceeding 98%, designed to endure long-term high-load operations while complying with variable speed demands ranging from 10-70 m/min.
Circulating Lubrication Oil Supply System: Features an automatic circulating lubrication system built into the gearbox, reducing operational noise below 75dB and extending gear lifespan by over 30%, ensuring consistent color registration.
Automatic Chain Tension Compensation: Equipped with tension sensors and servo motor linkage, it meticulously monitors chain tightness and adjusts automatically, preventing printing deviations caused by chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Designed to support water-soluble FLEXO ink, compliant with EU REACH regulations, maintaining VOC emissions below 100ppm, and ensuring no irritating odors. Perfect for sensitive packaging sectors such as food and medicine.
Ink Automatic Circulation System: During machine stoppages, the rubber wheel idles automatically to prevent ink drying. With a pneumatic diaphragm pump and a dedicated ink-distributing motor, enjoy zero ink wastage and swift color changes in under 5 minutes.
Hot Air Drying System: Features an integrated three-stage hot air drying module with adjustable temperatures from 50-120ºC, achieving drying speeds up to 30 m/min, catering to diverse material needs like film and paper.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (customization available) - Ideal for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - Versatile support for various packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) - Precision in low-speed debugging and efficiency in high-speed production.
Color Registration Accuracy: ±0.8mm - Leading in the industry, perfect for intricate pattern printing.
Power Supply & Power: 380V/50Hz, Total Power 25-40kW - Energy-efficient design saves 15% more power than traditional equipment.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) - Modular design simplifies workshop layout and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
PLC + Touch Screen Operation: Experience advanced control with the Siemens PLC controller and a vibrant 10.4-inch color touch screen. Effortlessly preset parameters, diagnose faults, and access comprehensive production data statistics, including output, energy consumption, and downtime insights.
Optional Remote Monitoring Functionality: Elevate efficiency with our Industrial Internet of Things (IIoT) module, enabling remote equipment status monitoring, proactive early warning notifications, and seamless OTA firmware upgrades, all designed to enhance operational and maintenance productivity.
2. Quick Plate Change and Maintenance
Track Sliding Printing Unit: Featuring a pneumatic locking and electric opening/closing structure, this unit allows for swift plate changes in under 10 minutes. The innovative design lets you replace the anilox roller without halting machine operations, ensuring uninterrupted productivity.
Modular Design for Wearable Parts: Experience seamless replacement with standardized interfaces for components like the anilox roller, rubber roller, and scraper. Key components, such as chains and gears, boast remarkable longevity, lasting beyond 8,000 hours.
3. Safety Protection
Fully Enclosed Protective Cover: Equipped with grating sensors and an emergency stop button, this design ensures superior human-machine isolation. The anti-winding shield on the transmission part meets stringent CE safety standards, prioritizing operator safety at every turn.
Ink Leakage Detection: Benefit from real-time monitoring with our integrated liquid level sensor and ink leakage alarm system, meticulously observing ink tank and pipeline statuses to prevent any contamination mishaps.
IV. Application Fields and Typical Cases
1. Core Application Scenarios
Packaging Printing: Deliver precise graphic printing for various packaging solutions, including cartons, paper boxes, and flexible packaging bags such as food and medicine boxes.
Labels and Logos: Achieve meticulous two-color overprinting for industrial, logistics, and anti-counterfeiting labels, ensuring clarity and adherence to industry standards.
Special Material Processing: Excel in high-precision printing on challenging materials like aluminum foil, synthetic leather, and composite materials, presenting impeccable results every time.
2. Industry Cases
Food Packaging: Witness transformative results as a dairy company leverages this machine to craft milk cartons. The FDA-compliant water-based ink supports a staggering 40% annual production increase.
Medical Labels: Discover enhanced efficiency at a pharmaceutical facility utilizing two-color printing for synchronized drug batch numbers and anti-counterfeiting codes, meeting rigorous GMP certification standards with top-tier color accuracy.
V. After-Sales Service and Certification
1. Service System
Comprehensive Machine Warranty: Enjoy peace of mind with a 1-year warranty on the entire machine, extendable to 2 years for core components, alongside continuous lifetime maintenance support.
Technical Support: Access unrivaled 7×24 hours remote diagnosis services, ensuring immediate and expert technical assistance whenever needed.
Training Service: Avail free operational training and process guidance, complemented by a complimentary ink debugging manual to optimize performance and ease of use.
2. Certification Qualification
Environmental Certification: Our water-based ink proudly meets EU REACH certification, and the equipment is rigorously aligned with the ISO 14001 environmental management system for sustainable operation.
Quality Certification: Achieve confidence with CE certification and the knowledge that key components, including motors and sensors, are sourced from renowned imported brands, ensuring exceptional quality and reliability.
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