Product Description
1. Paper Feeding Section:
Immerse yourself in the future of printing with our state-of-the-art servo pressure-free extended paper feeding front edge. This revolutionary design eliminates the traditional constraints of paper guide rubber rollers and embossing rollers, ensuring cardboard glides effortlessly towards the printing roller through advanced front edge vacuum technology. Our synchronized power input gear perfectly aligns with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding time. This means hassle-free adjustments and peak performance every time.
Our paper feeding section is a marvel of engineering, featuring the renowned French Martin front edge paper feeding structure. The intelligently designed tilting tabletop elevates seamlessly to simplify paper feeding, while its low-front, high-back design minimizes paper jams and cardboard damage. Perfectly suited for single and curved corrugated cardboard, it excels with the Martin bellows' snail-type suction blower, delivering focused power crucial for high-strength and heavy cardboards, ensuring flawless alignment. A light-pressure bearing wheel frame supports towering stacks of cardboard, reducing weight load and boosting bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system is a masterpiece in addressing cardboard damage from conventional paper guide rubber rollers. By ensuring up to 100% preservation of cardboard's physical integrity, it provides carton manufacturers with a plethora of paper choices. By doing away with traditional roller mechanisms, it protects all cardboards during transit, achieving unparalleled preservation unmatched by other systems.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety without compromise. An alarm bell rings consistently during movement, ensuring the operator's security is never at stake.
2) Pneumatic Interlocking Device:
3) Our cutting-edge main motor and fan feature advanced variable frequency motors and controllers, promoting unparalleled energy efficiency and smooth startups. With a motor start protection device, you can rely on its unwavering dependability.
2. Front Edge Paper Feeding System:
1) Designed with an adjustable 7.5KW fan for suction-assisted paper feeding, the system fine-tunes air volume based on cardboard bend, ensuring seamless and smooth operations.
2) The system's powerful cylinder-driven mechanics ensure rapid and efficient paper lifting and dropping, elevating handling proficiency.
3) Embrace the ease of one-button electric adjustments for side, front, and rear baffles, making your operations truly effortless.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, it offers unrivaled durability and wear resistance, perfect for demanding applications.
5) Our versatile interval paper feeding device provides the flexibility of continuous or interval paper feeding, tailored to your specific requirements.
6) Elevate operational efficiency with the intuitive seven-inch computer touch screen control, which displays production volume and counting alerts with remarkable clarity.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring unmatched precision and ease of use for flawless results.
2) Our automatic zeroing device, designed for general carton applications, offers two trial prints for exact positioning, drastically minimizing cardboard waste.
4. Dust Removal Device:
1) The innovative brush dust removal device in the paper feeding section effectively removes impurities from the cardboard's printed surface, significantly enhancing print quality.
2) With a storage order capacity that accommodates up to 999, our system ensures precise and efficient automatic alignment, streamlining your workflow.
3) Experience the simplicity and convenience of one-key alignment and slot size adjustment, enhancing operational ease and efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously crafted outer diameter of this component is a precise 395mm, and including the plate's outer diameter, it extends to 405mm for optimum functionality.
2) Featuring a masterful finish, the steel pipe's surface is expertly ground and encased in a layer of hard chrome plating, ensuring superior longevity and robust resistance to wear.
3) Our advanced expert balance correction technology ensures that your operations remain seamless and uninterrupted, delivering peak performance at all times.
4) Designed with precision in mind, this machinery incorporates a ratchet fixed plate rolling shaft, enhancing stability and operational accuracy for flawless results.
5) The cutting-edge full plate hanging slot is designed for 9mm hanging plate strips, offering unparalleled versatility and ease of use, making every operation a breeze.
6) Loading and unloading printing plates has never been easier with our electrically controlled foot switch, facilitating smooth forward and reverse rotations, ensuring efficiency and ease.
2. Printing roller:
1) With an impressive outer diameter of 159mm, this component sets the standard for precision engineering and impeccable functionality.
2) The steel pipe, finely ground and hard chrome plated, embodies durability paired with a sleek, polished finish, elevating your production quality.
3) Precision balance correction ensures uninterrupted smoothness in operation, paving the way for exceptional printing results consistently.
4) Featuring manual adjustment capabilities, the printing roller's gap dial offers a flexible adjustment range of 0-12mm, enabling precision tailored printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from durable thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for optimal paper handling fluidity.
2) The lower roller, boasting an outer diameter of 156mm, is meticulously constructed from thick-walled steel with a ground surface and hard chrome plating, ensuring longevity and high-performance standards.
3) Easily achieve precision with the manual adjustment feature on the paper feeding roller's gap dial, offering a reliable 0-12mm adjustment range.
4. Steel anilox roller
1) Standing out with an outer diameter of φ213, this roller offers mesh numbers ranging from 180 to 260, allowing for customizable performance tailored to your needs.
2) The steel tube's surface is expertly polished, presenting a finely pressed mesh that is reground and hard chrome plated for superior inking capabilities.
3) Balance correction is meticulously applied, guaranteeing smooth, even inking with consistent dots for top-tier printing quality.
4) The anilox roller, equipped with a wedge overrunning clutch, ensures effective ink distribution and cleaning, maintaining pristine quality.
5) Offers manual adjustment of the anilox gap dial, providing precise control over the inking process for exceptional results.
5. Rubber roller:
1) The rubber roller, with its optimized outer diameter of φ200mm, is engineered for superior ink transfer, maximizing efficiency.
2) Wrapped in wear-resistant rubber, the roller's steel pipe is expertly balanced, offering unmatched durability and performance.
3) Specialized grinding in the middle and high areas ensures the rubber roller excels in ink transfer, delivering outstanding printing results consistently.
4) With rubber hardness precisely gauged between 60-65 degrees, this roller guarantees optimal resilience and peak performance.
5) The Yunmo motor, featuring a state-of-the-art silent motor, provides whisper-quiet operation, enhancing your workspace environment.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear system, this mechanism ensures precise operational control, elevating performance to new heights.
2) With an electric 360-degree digital interface, the printing phase adjustment can be made on-the-fly or when stopped, offering unparalleled flexibility.
3) Electric lateral position adjustment is available, featuring a fine-tuning range of ±10mm, ensuring precise alignment and superior results.
7. Ink circulation
1) Equipped with a reliable pneumatic diaphragm pump, this ink circulation mechanism ensures stable ink supply and effortless maintenance for uninterrupted production.
2) The integrated ink filter is designed to efficiently remove impurities, ensuring your ink maintains pristine quality for superior printing outcomes.
8. Printing Phase Fixing Device:
1) Our state-of-the-art device is equipped with an electromagnetic clutch brake, engineered to deliver precision control throughout the entire operation.
2) During phase adjustments, the brake mechanism locks the machine, ensuring the original gear position remains steadfast with exceptional reliability.
9. Oil Supply Device:
1) Featuring a mechanical oil pump, it guarantees a steady flow of oil, maintaining seamless and efficient machine operation at all times.
2) This advanced circulating oil supply system ensures uniform inking of gears and balanced oil distribution across all groups, enhancing overall performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (sans die), this precision-crafted component promises optimal performance with every use.
2) Forged from strong cast steel, the surface is expertly ground and shielded with hard chrome plating for long-lasting durability.
3) This expertly balanced feature ensures stable operation and consistent results throughout its lifespan.
4) Die fixing screw holes, precisely spaced at 50mm*50mm intervals, simplify setup and operation.
5) Engineered to support a die height of 25.4mm, it offers unmatched versatility across applications.
6) Capable of accommodating die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts to a variety of needs effortlessly.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall, measuring φ388.9mm, provides robust support and precision for every task.
2) Crafted from top-tier cast steel, with a finely ground surface and hard chrome plating, it promises remarkable longevity.
3) Designed with balanced adjustments to enhance stability, delivering consistent, dependable operations.
4) Featuring electric gap adjustment with the die roller, it offers precision control and enhanced efficiency.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage.
3. Transverse Movement and Repair Device:
1) The device's 40mm mechanical transverse movement, combined with a floating device, allows automatic line speed compensation, ensuring even die-cutting pad wear and significantly extending service life.
2) The electric repair device notably boosts pad reuse, enabling each to be repaired 3-4 times, maximizing operational efficiency.
3) The pneumatic automatic separation device of the die-cutting roller greatly reduces pad wear, thus remarkably extending its service life.
4. Plate-Free Fixture:
1) This versatile fixture enables quick die-cutting interchange without templates for standard boxes, streamlining operations.
2) Achieving results akin to thin knife slotting, it significantly reduces production costs.
3) Housing 13 servo motors, this feature allows electronic pre-pressure, pressure line, and plate-free knife ring size adjustments (knife line separation structure). Input the cardboard dimensions for one-key slotting size adjustments, highlighting user-friendliness.
4. Transmission Gear:
1. Constructed from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding to ensure extraordinary strength and durability.
2. Designed for six-level precision, it operates seamlessly and quietly with hardness levels between HRC55-60, providing long-lasting, low-wear performance that sustains printing color precision over time.
3. At the heart of our technology lies a groundbreaking and keyless connection system, ingeniously crafted with an expansion sleeve that seamlessly integrates all transmission parts, including shafts and gears. This pioneering design smartly eliminates any connection gaps, ensuring a smooth and consistent high-speed operation even under the demanding conditions of large torque.
5. Advanced Oil Supply Device:
1) Our state-of-the-art system is equipped with a robust mechanical oil pump, meticulously engineered to engage in a dependable oil supply cycle. This ensures seamless and uninterrupted operation, delivering optimal performance throughout its use.
2) The innovative circulation oil supply mechanism is masterfully designed to deliver uniform and comprehensive gear lubrication, maintaining a perfectly balanced oil level across all operational groups. This promotes unparalleled longevity and efficiency, safeguarding your investment over time.
3) By employing a sophisticated closed spray lubrication system, our machinery guarantees impeccable transmission accuracy, significantly extending the lifespan of the equipment and ensuring sustained peak performance year after year.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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